Sierra 241-VTP, 240-VTP Troubleshooting the Flow Meter Symptom Output at no Flow

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Chapter 4 Troubleshooting & Repair

Series 24-HP Instruction Manual

 

 

Troubleshooting the Flow Meter

Symptom: Output at no Flow

1.The low flow cutoff is set too low. At no flow, go to the first column of the hidden diagnostics menu and record the Lvl value. The low flow cutoff must be set above this value.

2.Example: at no flow , Lvl = 25. Set the low flow cutoff in the Calibration Menu to approximately 28 and the meter will no longer read a flow rate at no flow.

Symptom: Erratic Output

1.The flow rate may be too low, just at the cutoff of the meter range, and the flow cycles above and below the cutoff making an erratic output. The meter range is stamped on the label on the outside of the electronics enclosure cover (based on appli- cation conditions when the meter was ordered). Consult the factory if necessary to confirm the meter range based on current operating conditions. It may be possible to lower the low flow cutoff to increase the meter range. See the example above for output at no flow, only this time the low flow cutoff is set too high. You can lower this value to increase the meter range as long as you do not create the output at no flow condition previ- ously described.

2.Mechanical installation may be incorrect. Verify the straight run is adequate as described in Chapter 2. For in-line meters, make sure the meter is not installed backwards and there are no gaskets protruding into the flow stream. For insertion meters, verify the insertion depth and flow direction.

3.The meter may be reacting to actual changes in the flow stream. The output can be smoothed using a time constant. The dis- played values can be smoothed using the time constant in the Display Menu. The analog outputs can be smoothed using the time constant in the Output Menu. A time constant of 1 will result in the change in value reaching 63% of its final value in one second. A time constant of 4 is 22%, 10 is 9.5% and 50 is 1.9% of the final value in one second. The time constant equa- tion is shown below (TC = Time Constant).

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IM-24-HP

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Contents Models 240-VT, 240-VTP, 241-VT, 241-VTP Customer Notice Copyright Sierra InstrumentsTable of Contents Troubleshooting and Repair Figures TablesTable of Contents Innova-MassMulti-Parameter Vortex Mass Flow Meters Using This ManualIntroduction Receipt of System Components Technical AssistanceHow the Innova-Mass Vortex Mass Flow Meter Operates Velocity MeasurementVortex Shedding Frequency Vortex Frequency SensingFlow Velocity Range Gas LiquidTemperature Measurement Reynolds Number Range for the Innova-MassFlow Meter Configurations Pressure MeasurementFlow Meter Electronics Flow Meter Installation Requirements InstallationInstallation Overview Unobstructed Flow Requirements Series 240 In-Line Flow Meter Installation Flange Bolt SpecificationsWafer-Style Flow Meter Installation Wafer-Style Flow Meter InstallationFlange-Style Flow Meter Installation Flange-Style Flow Meter InstallationIsolation Valve Selection Series 241 Insertion Flow Meter InstallationMounting Position Cold Tap Guidelines Hot Tap Guidelines FlowFlow Meter Insertion Use the Correct Insertion FormulaInstalling Flow Meters with a Compression Connection ExampleInsertion Procedure for Meters with a Compression Connection Example 2 NPT Style Meters Installing Flow Meters with a Packing Gland ConnectionExample 1 Flange Style Meters Flow Meter with Permanent Insertion Tool 10. Flow Meter with Removable Insertion Tool 11. Insertion Calculation Meters without Insertion Tool Installation Adjusting Meter Orientation Display/Keypad Adjustment All MetersEnclosure Adjustment Series 240 Only 13. Enclosure Viewing AdjustmentAC Power Wiring Wiring ConnectionsInput Power Connections DC Power WiringMA Output Connections 16. Load Resistance Versus Input VoltagePulse Output Connections 20. Isolated Pulse Output with External Power Supply Alarm Output Connections 23. Isolated Alarm Output with External Power SupplyRemote Electronics Wiring 25. Isolated Alarm Output Using Meter Provided Power SupplyOptional Input Electronics Wiring Optional Energy EMS Input Electronics WiringPage Sierra Operating InstructionsFlow Meter Display/Keypad Run Mode Screens Start-UpUsing the Setup Menus Programming the Flow MeterOutput Menu TimeConstSec XxxxExample for Setting an Output First, set the desired units of measurementExample for Changing a Run Mode Display Item Display MenuAlarms Menu Example for Setting an AlarmExample for Setting the Totalizer Totalizer #1 MenuTotalizer #2 Menu Configuration Energy Menu For EMS Energy Meters OnlyFluid Menu Units Menu Example for Setting the Time Time & Date MenuDiagnostics Menu Calibration Menu Password Menu Troubleshooting and Repair Hidden Diagnostics MenusColumn One Hidden Diagnostics Values IM-24-HP A2D Ref. Resistor = Factory Use Only Analog Output Calibration Troubleshooting the Flow Meter Symptom Output at no Flow Symptom No Output Symptom Meter Displays Temperature Fault Electronics Assembly Replacement All Meters Pressure Sensor Replacement Appendix a Product Specifications Appendix a Specifications Appendix a Specifications Cnpt IP66, Nema Page Appendix B Glossary C DK L S T Page Density Appendix C Fluid CalculationsCalculations for Steam T & P ViscosityCalculations for Gas Real Gas and Other Gas Density for real gases is calculated from the equationCalculations for Liquid Page Appendix D Hart Commands with DD Menu PV AOAppendix D Hart Commands without DD Menu PV AO PV LRV URVAppendix E Modbus Communication Applicable Flow Meter ModelsModbus Order Register Definitions Appendix E Modbus Commands Following registers contain the display units strings Control Register Definitions Examples An attempt to read registers that don’t exist 8C 3A CRC not the correct CRC EJS-02-06-07 Appendix E Modbus Commands