Sierra 241-VTP, 240-VTP instruction manual Wafer-Style Flow Meter Installation

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Chapter 2 Installation

Series 24-HP Instruction Manual

 

 

Wafer-Style Flow Meter Installation

Caution! When using toxic or cor- rosive gases, purge the line with inert gas for a minimum of four hours at full gas flow before installing the flow meter.

Install the wafer-style meter between two conventional pipe flanges of the same nominal size as the flow meter. If the process fluid is a liquid, make sure the meter is located where the pipe is always full. This may require locating the meter at a low point in the piping system. Note: Vortex flow meters are not suitable for two-phase flows (i.e., liquid and gas mixtures). For horizontal pipelines having a process temperature above 300° F, mount the meter at a 45 or 90-degree angle to avoid overheating the elec- tronics enclosure. To adjust the viewing angle of the enclosure or dis- play/keypad, see page 2-17.

Figure 2-3. Wafer-Style Flow Meter Installation

When installing the meter make sure the section marked “inlet” is positioned upstream of the outlet, facing the flow. This ensures that the sensor head is positioned downstream of the vortex shedder bar and is correctly aligned to the flow. Installing the meter opposite this direction will result in completely inaccurate flow measurement. To install the meter:

1.Turn off the flow of process gas, liquid or steam. Verify that the line is not pressurized. Confirm that the installation site meets the re- quired minimum upstream and downstream pipe diameters.

2.Insert the studs for the bottom side of the meter body between the pipe flanges. Place the wafer-style meter body between the flanges with the end stamped “inlet” facing flow. Center the meter body inside the di- ameter with respect to the inside diameter of the adjoining piping.

3.Position the gasket material between the mating surfaces. Make sure both gaskets are smooth and even with no gasket material extending into the flow profile. Obstructions in the pipeline will disturb the flow and cause inaccurate measurements

4.Place the remaining studs between the pipe flanges. Tighten the nuts in the sequence shown in Figure 2-2. Check for leaks after tightening the flange bolts

2-4

IM-24-HP

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Contents Models 240-VT, 240-VTP, 241-VT, 241-VTP Customer Notice Copyright Sierra InstrumentsTable of Contents Troubleshooting and Repair Figures TablesTable of Contents Using This Manual IntroductionInnova-MassMulti-Parameter Vortex Mass Flow Meters Receipt of System Components Technical AssistanceHow the Innova-Mass Vortex Mass Flow Meter Operates Velocity MeasurementVortex Shedding Frequency Vortex Frequency SensingFlow Velocity Range Gas LiquidTemperature Measurement Reynolds Number Range for the Innova-MassFlow Meter Configurations Pressure MeasurementFlow Meter Electronics Installation Installation OverviewFlow Meter Installation Requirements Unobstructed Flow Requirements Series 240 In-Line Flow Meter Installation Flange Bolt SpecificationsWafer-Style Flow Meter Installation Wafer-Style Flow Meter InstallationFlange-Style Flow Meter Installation Flange-Style Flow Meter InstallationSeries 241 Insertion Flow Meter Installation Mounting PositionIsolation Valve Selection Cold Tap Guidelines Hot Tap Guidelines FlowFlow Meter Insertion Use the Correct Insertion FormulaInstalling Flow Meters with a Compression Connection ExampleInsertion Procedure for Meters with a Compression Connection Installing Flow Meters with a Packing Gland Connection Example 1 Flange Style MetersExample 2 NPT Style Meters Flow Meter with Permanent Insertion Tool 10. Flow Meter with Removable Insertion Tool 11. Insertion Calculation Meters without Insertion Tool Installation Adjusting Meter Orientation Display/Keypad Adjustment All MetersEnclosure Adjustment Series 240 Only 13. Enclosure Viewing AdjustmentAC Power Wiring Wiring ConnectionsInput Power Connections DC Power WiringMA Output Connections 16. Load Resistance Versus Input VoltagePulse Output Connections 20. Isolated Pulse Output with External Power Supply Alarm Output Connections 23. Isolated Alarm Output with External Power SupplyRemote Electronics Wiring 25. Isolated Alarm Output Using Meter Provided Power SupplyOptional Input Electronics Wiring Optional Energy EMS Input Electronics WiringPage Operating Instructions Flow Meter Display/KeypadSierra Run Mode Screens Start-UpUsing the Setup Menus Programming the Flow MeterOutput Menu TimeConstSec XxxxExample for Setting an Output First, set the desired units of measurementExample for Changing a Run Mode Display Item Display MenuAlarms Menu Example for Setting an AlarmExample for Setting the Totalizer Totalizer #1 MenuTotalizer #2 Menu Configuration Energy Menu For EMS Energy Meters OnlyFluid Menu Units Menu Example for Setting the Time Time & Date MenuDiagnostics Menu Calibration Menu Password Menu Troubleshooting and Repair Hidden Diagnostics MenusColumn One Hidden Diagnostics Values IM-24-HP A2D Ref. Resistor = Factory Use Only Analog Output Calibration Troubleshooting the Flow Meter Symptom Output at no Flow Symptom No Output Symptom Meter Displays Temperature Fault Electronics Assembly Replacement All Meters Pressure Sensor Replacement Appendix a Product Specifications Appendix a Specifications Appendix a Specifications Cnpt IP66, Nema Page Appendix B Glossary C DK L S T Page Density Appendix C Fluid CalculationsCalculations for Steam T & P ViscosityCalculations for Gas Real Gas and Other Gas Density for real gases is calculated from the equationCalculations for Liquid Page Appendix D Hart Commands with DD Menu PV AOAppendix D Hart Commands without DD Menu PV AO PV LRV URVAppendix E Modbus Communication Applicable Flow Meter ModelsModbus Order Register Definitions Appendix E Modbus Commands Following registers contain the display units strings Control Register Definitions Examples An attempt to read registers that don’t exist 8C 3A CRC not the correct CRC EJS-02-06-07 Appendix E Modbus Commands