Falcon SG6K-2TC, SG5K-1TXC Extended Battery Bank DC Interconnection, All models except hardwire

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Please refer to the battery bank selection guide on page 11 for more model details.

EXTENDED BATTERY BANK DC INTERCONNECTION

(All models except hardwire)

1st Extended Battery

Bank

Connections

(Rear Panel View)

2nd Extended Battery

Bank

Connections

(Rear Panel View)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To UPS Battery Connector

 

 

 

 

 

Detailed

 

 

To the Battery Connector

 

 

 

 

 

 

 

 

View

 

 

on the second Battery Bank

 

 

 

(See Step 3 below)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED KEY PIN

RED PIN IS +240Vdc

GREEN PIN IS Chassis Ground

BLACK PIN IS THE 240Vdc Return

To the Battery Connector on the next Battery Bank

INSTALLATION PROCEDURE

1.Verify the battery disconnect circuit breaker on the UPS and all external battery banks to be connected are in the off position.

2.Locate the battery interconnect cable(s).

3.Connect one end of the battery interconnect cable to the the UPS battery connector located on the power distribution center (see page 14). Connect the other end of the cable to the battery connector on the first battery bank as shown.

4.If a second battery bank is to be connected, connect the second battery interconnect cable to the lower (second) battery connector on the first battery bank, and the other end to the upper battery connector of the second battery bank. All subsequent battery banks will be connected in the same manner.

5.Follow the instructions in the proceeding step for additional battery banks.

6.Turn the battery disconnect circuit breaker to the “on” position for the UPS and all extended battery banks.

7.For all battery banks having the internal battery charger option installed from the factory, perform the following:

a.Verify the battery charger circuit breaker is in the off (down) position.

b.On the battery bank nameplate label located on the rear panel, verify the battery charger input voltage matches your utility source (120Vac or 230Vac).

c.Connect the input line cord(s) to the battery bank(s) power inlet.

d.Plug the other end of the power cord into a utility receptacle.

e.The batteries in the external battery banks are now being charged.

NOTE:

Internal battery bank chargers do not charge the batteries inside the UPS.

NOTE:

When the battery banks and UPS need to be shut down or stored for more than

 

two weeks, turn off the battery charger circuit breaker and turn off the UPS

 

battery circuit breaker, otherwise battery damage may occur due to excessive

 

discharge.

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Contents Owners Operating Manual Table of Contents SG Series ON-LINE UPS System Block Diagram Important Safety Instructions Electric, IncTrue Regenerative On-Line Design Input Power Factor CorrectionExtended Battery Bank Option Microprocessor ControlInstallation Instructions General Common for all modelsDisregard On Designation Leveling Feet Adjustment Model Output Requirements View of the Input/Output Hardwire Terminal BlockUPS Output Requirements Do not USE the Upper Terminal ConnectionsInternal UPS Diagram SG5K-2TC & SG6K-2TCInstallation Instructions SG5K-2TXC & SG6K-2TXCExtended Battery Bank Selection Guide USE Copper Conductors only Model Required ReceptacleUPS Output Details Output Power Distribution Center Typical Power Distribution Center ConfigurationRefer to page 20 for Operating Instructions Extended Battery Bank DC Interconnection All models except hardwireInstallation Procedure Line / Site Wiring Fault Indicator LED Load Level Indicator LEDsBattery Level Indicator LEDs Battery Mode Indicator LEDGreen Mode LED Indicator Bypass Indicator LEDInverter Indicator LED Over Crest Indicator LEDAudible Alarms Category one alarmsCategory two alarms Page Communications Interfaces LocationSupported Protocols DRY Contact & Opto Coupler Interface Board Options PIN Assignment for the Falcon Care & Maintenance Battery Life vs. TemperatureBattery Replacement Storing the UPS and Batteries FCC ConsiderationsSUPPORT@FALCONUPS.COM Technical SupportRequesting Technical Information or Support 800.842.6940 Falcon Web SupportWarranty General Provisions6kVA Models