Graco 24B596, 24B591 important safety instructions Installing the Lubrication Controller, Grounding

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Installation

Installing the Lubrication Controller

#6 screws (not provided) to secure junction box to mounting surface.

AUTOMATIC SYSTEM ACTIVATION HAZARD

Unexpected activation of the system could result in seri- ous injury, including skin injection and amputation.

This device has an automatic timer that activates the pump lubrication system when power is connected or when exiting the programming function. Before you install or remove the Lubrication Controller from the system, disconnect and isolate all power supplies and relieve all pressure.

1.Select a flat surface to install the Lubrication Con- troller. Drill mounting holes. Refer to Mounting Hole Layout provided in the Technical Data section of this manual, page 34.

a

a

NOTICE

Pre-drill and use designated mounting holes in Lubrica- tion Controller box only. Failure to use designated mounting holes can cause circuit board damage.

2.Remove Lubrication Controller cover and align junc- tion box with predrilled holes (FIG. 3, (a). Use four,

a

a

*

FIG. 3

*Parts not supplied. To maintain IP69K rating, proper connectors must be used.

Grounding

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

jumper

b

motor ground

sensor ground

1.Loosen M6 screws from (b).

2.Attach up to 3 ground wires to (b) using appropriate sized M6 ring terminal (not provided).

3.If more than 3 wires are used, attach necessary amount of jumpers to other adjacent screw termi- nals.

ground

FIG. 4

6

313855H

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Contents Important Safety Instructions GLC Lubrication ControllerElectric Shock Hazard Keypad, Display, and Icons Run Mode FunctionsComponent Identification Direction ArrowsIcons Installation Typical InstallationInstalling the Lubrication Controller GroundingSensor Wiring Configurations System Configuration and WiringSystem Configurations Modes of Operation Optional I/O Wiring DiagramsSystem Configuration Divider Valve SystemDual Line System Injector System System Wiring Input Sensor WiringSource Switch 2 or 3 Wire Type Pump on = Time Pump OFF = Time 30VDCDry Contact, shown. For other configuration, see or FIG Pump on = Cycle or Pressure Pump OFF = TimePump on = Cycle or Pressure Pump OFF = Machine Count System Wiring Options System Wiring Options Alarm Out 30VDC100/240VAC Setup System Setup PIN Mode EnabledSee Electric Connection Warning, Timer Setup System SetupPump on Setup Main ScreenPressure Setup Cycle END SetupPump OFF Setup Cycle Mode SelectionTo Set the Pump OFF Option If Time is selected If Count is selectedIf Both is selected Power UP Setup Power Up can be programmed one of four waysThird At Power Up, immediately go to Pump on normal on time Pulsed Setup Pulsed Pump ScreenPIN Setup To enable PIN Code EntryDisplay Setup Quick Cycle SetupDisplay Backlight LOW Level Filtering Setup Quick Cycle Screen SetupLow Level Filtering Screen Setup Run Mode Screen IdentificationPrelube Power Up Pump On Ended with PressurePump On Ended with Time Pump On Ended with Cycle Switch Activation Pump Off Ended with TimePump Off Ended with Machine Counts Alarms Screen Pump Off Ended with Machine Counts Max Time EnteredDescription Problem Solution TroubleshootingProgram Settings Modes of OperationTechnical Data IP69KDimensions Mounting Hole LayoutGraco Standard Warranty Graco Information