GBC F-36 manual $,   ,    # 

Page 23

F-36 PRO Laminator Operation Manual

Operation

 

 

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The following procedure is the fastest way to cool the machine. Natural cooling can also be used.

1.Set the heater switches to OFF.

2.Leave the cooling system ON.

3.Lower the upper main roll until the laminating rolls are touching.

4.Set the Forward/Reverse switch to FWD.

5.Set the speed control to 2.

6.Let the machine run until the laminating rolls return to room temperature.

Note

In the change over from hot to pressure-sensitive mate- rials, it is not necessary to return the laminator to full cold. With the rolls slightly heated (115 ºF), cold films do not exhibit the phenomenon of silvering.

  

1.Always cut the leading edge of a print straight so it can be fed perpendicular to the laminating rolls.

2.Ink-Jet prints done on high gloss paper might not bond or might experience bubbles (called pud- dling). To solve this problem, raise the heat setting of the laminator by approximately 20 ºF and increase the motor speed by one third.

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Process control charts allow you to record the way you thread film through the machine's rolls and idlers (called webbing) and the control settings for each prod- uct and process. Process control charts are an excellent tool for training new operators. They provide a "road map" for correct machine setup and operation.

This section contains a blank process control chart and diagram for the F-36 PRO Laminator as well as com- pleted charts for the basic operations of the laminator.

GBC Pro-Tech laminators respond in a very accurate and repeatable manner. The charts provide a way to set up each time, every time for repeatable performance by assuring that all controls are set to optimum.

The process control charts should be kept in this man- ual or in a book close to the laminator. Use the machine to encapsulate the popular charts so they can withstand food and coffee spills and so they are always available for ready reference.

NOTE

When trying new products and processes, remember that GBC Pro-Tech's customer service representatives are only a phone call away. In North America, call 1-800-236-8843.

The completed process control charts included in this section are based on Falcon Film, Falcon Board, and typical prints.

￿￿￿￿￿￿￿￿$ * ￿￿￿￿￿￿￿￿￿. $0  1

1.Adjust the machine settings as shown in process chart 3-2.

WARNING

Do not operate the laminator without the infeed

table installed on the machine.

2.Load the film onto the upper unwind assembly.

3.Insert Orca board, adhesive side down, in between the rolls. Lower them until they contact with the board. Turn the crank another 1/4 of a turn. Set the machine to reverse and remove the board by acti- vating the motor. Do not adjust the roll crank after setting the nip. Reset the machine to forward oper- ation.

4.Web the film by wrapping it around the upper film idler and draping it over the upper main roll. Have about six inches laying on the infeed table.

5.With a leader board of the same thickness as the mounting board, (make sure the leader board is also as wide as the film being used) press the foot- switch and insert the leader board into the nip, square to the rolls. Thin input from the film should lay flat on the upper main roll. Stop feeding once the back edge of the board is one inch from the nip.

© GBC Pro-Tech 1999 January

3-5

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Contents           GBC Pro-Tech 1999 January     Preinstallation Checklist Unpacking Setup StartupMachine Shutdown     Using the Emergency Stop Buttons SafetyGBC Pro-Tech 1999 January  & $*  *  Locations of Safety Labels Decal Meaning    # + Position the jumpers as shown in -6 for Service choice  !   Laminator Space Requirements InstallationIf the laminator is in a cardboard box  +$Tools required Foot Bolt Shipping Pad Removing the Crate If the laminator is in a crate  Setup ProcedurePower Cord Connection Startup Checklist          Operation $#  -# $#  $   #  $   $ Then mountedInsert a starter board into the nip and lower  # #-   34*6!575 Identification Diagram34*/5 One-Pass Mounting and Laminating 34*/534*6!575 One-Pass Mounting 34*/534*6!575 Two Pass Mount and Cold/Pressure Overlaminate, First Pass 34*/5534*6!5755 Two Pass Mount and Cold/Pressure Overlaminate, Second Pass 34*/5834*6!5758 Two Pass Mount and Hot Overlaminate, First Pass 34*/5%534*6!575%5 Two Pass Mount and Hot Overlaminate, Second Pass 34*/5%834*6!575%8 Encapsulation 34*/534*6!575   #$ Firmly hold the thermocouple where the guitar Maintenance and TroubleshootingUpper Main To clean beads of adhesive, dust and dirt from the rolls To clean the laminator rolls9$# 4 To clean the cabinet and covers#  $ To adjust the chain tension $ #        #$7 . &  This warranty specifically does not coverUnauthorized customer alterations will void this Warranty Warranty Quantity Part Description RecommendedSpecifications Nip 1-1, 1-2, 2-6, 2-8, 3-1, 4-1, 4-4, 4-5  Index