Hach 3654 Portable H2/N2 Analyzer manual Maintenance and Troubleshooting, Power Supply

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3654 Portable H2/N2 Analyzer - Maintenance and Troubleshooting

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6 Maintenance and Troubleshooting

6.1Power Supply

It is important to maintain power to the instrument at all times, (either batteries or an external power supply) to ensure the sensor is continually purged and so prevent damage to the TC sensor chip.

If the 3654 instrument is operating on battery power (two standard C-type cells), and the battery power should drop, a [LO BAT] warning message is displayed in the instrument LCD's top left corner.

To install the batteries, unscrew the battery cap (on the right side of the instrument) with the tool provided in the recharge kit, or with a coin or flat bladed screwdriver. Place the cells lengthwise into the battery compartment (positive end first), and then replace the cap. Refer to the diagram on the back of the instrument.

Rechargeable nickel-cadmium batteries may be used. Expect about 15 hours of autonomy in continuous operational use, or 3 weeks in standby (with purge gas supplied). Alkaline batteries provide the longest continuous use though mercury-free batteries are available that present less of a disposal problem.

Make sure that a fully charged (or fresh) set of batteries is installed before switching on the instrument.

6.2Sensor Maintenance

6.2.1Maintenance Schedule

Sensor maintenance includes membrane replacement and external cleaning to restore the original sensor sensitivity. This means low running costs and down time reduced to a minimum.

The membrane needs to be replaced once or twice a year depending on application conditions. This can be tailored accordingly.

Note:

If you are not familiar with Orbisphere sensor servicing, your Hach Ultra representative will be glad to assist you

6.2.2 Testing the Sensor Condition

Periodically, visually inspect the sensor head for any deposits. Rinse it under clean tap water, and dry with a clean tissue.

To verify the sensor, check measurements vs. a known standard sample value:

If reading deviation is ±1% of the expected value, no action needs to be taken.

If deviation exceeds ± 1%, perform a new calibration.

If deviation exceeds 10% of the original values, replace the membrane.

CAUTION:

Carry out the maintenance in a clean dry place in order to avoid damaging the sensor's precision components, and also to prevent water or humidity from getting into the sensor.

Operator Manual

ORBISPHERE

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Contents Operator Manual Page Product Recycling Information Orbisphere Following only applies to European customers Product DisposalRestriction of Hazardous Substances Board Analog Board Spacer External ConnectorTable of Contents Maintenance and Troubleshooting Accessories and AttachmentsCalibrations Part Lists SpecificationsAppendix a Glossary Table of Contents 3654 Portable H2/N2 Analyzer Manual Overview Safety ConventionsAbout this Manual Revision HistorySafety Recommendations Safety PrecautionsService and Repairs Acknowledgements Precautionary LabelsOrbisphere What you have Received InstallationSensor Installation WIN3654 PC Program InstallationAtmospheric Pressure Equilibrium Purge Gas Connection External Power Supply optionalConnections Instrument PC ConnectionPin RS232 Signal Use Flow Chamber Installation Installation Completion Check List Dissolved Gas Measurements Flow ChamberOrbisphere Operating Controls Operating InstructionsMeasurement Phase on Measurement Mode Select Gas Measurement PhaseTaking Measurements Automatic Data Acquisition Storing Measurements In the InstrumentManual Data Acquisition Viewing Stored Measurements Storing and Accessing Measurements From a ComputerDownloading Stored Values Copying Values Altering the Sampling Point DescriptionsSaving Values Clearing Stored Values Printing ValuesTimebase Updating Rate Maximum Samples 10 divisions Monitoring Measurements In Real-TimeAfter Use and Storage Main Menu Basics Options SetupOptions Setup 3654 Portable H2/N2 Analyzer Configuring the Instrument Reviewing Instrument ConfigurationGas Measurement Phase Analyzer PC ConnectionMeasurement Units Membrane Selection Automatic Data Acquisition Setting Sampling IntervalsLocking Out the Instrument’s CAL Button Calibration MediumRolling Average Automatic Shutdown Orbisphere Barometric Pressure Sensor Calibration CalibrationsCalibration Method Time Benefits Drawbacks Reference Sensor CalibrationCalibration Setup Calibration In H2 or N2 at Atmospheric Pressure Calibration In H2 or N2 at Elevated Pressure Calibrating In a Liquid H2 or N2 Solution Model 32311 Flow Meter Accessories and AttachmentsModel 32939 External Power Supply Power Supply Maintenance and TroubleshootingSensor Maintenance Maintenance ScheduleMounting Dual Membranes Membrane ReplacementRemoving the Membrane Installing the Membrane Orbisphere Place the membrane holding ring on the installation tool tip 1 N2 Purge Gas Purge Gas Cylinder RefillFilling the Purge Gas Cylinder 2 CO2 Purge GasSerial Test Troubleshooting InstrumentKeyboard Test Display Test Clock SettingsMeasurements View Analog Voltages ViewDiagnostics Messages Troubleshooting OperationProgram Identification Continuous PurgeSymptom Cause Possible Solution Troubleshooting TableInstrument Specifications SpecificationsSensor Type 31 270 H Sensor SpecificationsPFA Etfe Ectfe Sensor Type 31 272 H 31 570 NSpecifications 3654 Portable H2/N2 Analyzer TC Sensor and Parts on Configured System Instrument ConfigurationsPart Lists Analyzer Spare PartsSensor Spare Parts Common Units Appendix a GlossaryTerms and Definitions UnitGlossary 3654 Portable H2/N2 Analyzer Tables and Illustrations AnnexAnnex 3654 Portable H2/N2 Analyzer User Notes