Compur 4120 operation manual Procedure, This is the last opportunity to abort the procedure

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Compur Statox 4120

Procedure:

Remove splash guard and replace it by test gas adapter.

Connect span gas cylinder. Do not open regulator yet!

Connect diagnostic box to sensor head.

Reading diagnostic box: Red LED flashing; - “ready” – “x.xxx ppm”

Push CAL button

Reading diagnostic box: “CALIBR”

Push ENT button

Reading diagnostic box: “ppm = ?”

Enter span gas concentration in ppm. Reading diagnostic box: ppm = „value“. If you have entered a wrong value push button CE and repeat.

If you have entered an invalid concentration, the reading is “ERR KONZ”: Push button CAL again and repeat.

Now push button ENT Reading diagnostic box: “GAS ON!”

This is the last opportunity to abort the procedure!

Open span gas regulator

Push button ENT Reading diagnostic box: “WAIT”

Reading of a measured value after 2 minutes. Display diagnostic box: “x.xx ppm” (this not a calibration value yet).

Wait 1 minute to obtain second measured value from sensor head. Reading diagnostic box: “x.xx ppm“ (this not a calibration value yet).

Wait 1 minute

This procedure will repeat until the difference between two measured values is within the specified range. Then the new calibration factor will be displayed for 10 seconds.

Reading diagnostic box: “FKT = x.xx”; “GAS OFF!” Close span gas regulator

Confirm gas is off by pushing ENT Display diagnostic box: “READY”

Disconnect diagnostic box and switch it off. Close receptacle for opto coupler with the plug. Mount splash guard.

6.2.2 Use ex – works calibration

Each sensor carries a calibration factor. This factor indicates how far its individual sensitivity differs from a theoretical value (=1). Values between 0.60 and 2.00 will be accepted by the system. The lower the factor, the higher its sensitivity. The sensor head microprocessor corrects the sensor signal with this factor to obtain the correct measured value.

Programming the calibration factor:

Action

Reading Diagnostic box

Switch diagnostic box on

 

Connect diagnostic box to sensor head

Red LED flashing;

 

READY-x.xxx ppm

Push FKT

FCT x.xx

Push FKT + ENT (no long break!)

FCT = ?

 

ERR INPU

Enter factor If you have entered a wrong factor, push CE and

FCT = 1.20 (example

repeat.

FCT = ?

Now push ENT twice immediately

Red LED flashing READY

Switch diagnostic box off, Factor will be transmitted.

 

Disconnect diagnostic box

 

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Contents Compur Statox Compur Statox Installation and electrical connections Trouble shootingMaintenance and calibration Compur Statox 4120 operationImportant notice Statox 4120 system Purpose of use and descriptionStatox 4120 sensor head Statox 4120 rack Operation principleAreas Construction ConnectionsStatox 4120 control module Bargraph displayLED SR 7 „System ready LED SF 8 „System FailDiagnostic box Installation and electrical connections Statox 4120 sensor headMounting Connecting the signal cable Example of cable specifications Sensor head connection procedureInstallation instructions Statox 4120 rackStatox 4120 control module Switch positions of the sensor head pcb Slide switch S1Toggle switch S3 Switch position for H2S Switch position for HCNSwitch position for COCl2 Switch position for Cl2 Switch position for COSwitch position for HCl Switch position for ClO2 Alarm thresholds Detection modeCompur Statox 4120 operation Start upTrouble shooting SF flashingManually triggered self test of the system System failureUsing the diagnostic box Operation and error codes of the diagnostic boxDiagnostic box queries Button Display Diagnostic box error messagesCompur Statox Maintenance and calibration Inspection Statox 4120 Sensor headFilter cartridge replacement Generator cell replacementUsing span gas Sensor head calibrationProcedure This is the last opportunity to abort the procedureUse ex works calibration Maintenace request option Error C3 Too low sensitivity during self test Mounting the maintenance request pcbService mode control module Key Mode Relay PCS Relay WB Analog signal ReadingBridge Analog 20 mA 40-20mA Option analog output inhibition Analog Terminal Solder strapsSystem requirements Technical data General Gas Measuring range Sensor headDiagnostic box Control moduleRack Accessories and spare parts Art. NrArt.Nr Sensors & Generator Cells 558435