Compur operation manual Important notice, Statox 4120 system Purpose of use and description

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Compur Statox 4120

1. Important notice

Statox 4120 is an explosion proof system for the detection of toxic gases. It can be operated in hazardous areas classified division 1 and 2.

Before installing and putting Statox into operation read and observe this manual!

To operate the system safely, observe this manual carefully. It must be operated and maintained by qualified and authorised personnel. No other application than ambient air monitoring of the gas specified is authorised by the manufacturer.

Safety guidelines

Prior to connecting and installing the Statox 4120 system check if all any safety – relevant parameters of the system and its environment are in accordance with specifications and local regulations.

If the Statox sensor head is installed in a potentially hazardous atmosphere the safety relevant parameters of the sensor head and the control module must be observed. Please use cable specified as recommended in this operation manual.

Operating conditions must not exceed the specifications.

The alarm relays of Statox 4120 are only safe to operate 24 V DC. Do not connect to mains. Maintenance work must be carried out by trained personnel only.

Use exclusively original spare parts, accessories and consumables.

If the safety guidelines are not observed, the Ex approval will be void!

The instrument has to be inspected and serviced in regular intervals by trained personnel. For service or training contact your local Compur Monitors representative. The maximum maintenance interval should be 6 months.

2. The Statox 4120 system: Purpose of use and description

Compur Statox 4120 is a stationary toxic gas detection system. It monitors continuously ambient atmosphere indoor and outdoor. It`s integrated self test provides maximum safety of operation.

Two user - adjustable alarm thresholds A1 und A2 can be set to any value within the measuring range.

It consists of these components:

Statox 4120 sensor head

Statox 4120 rack

Statox 4120 control module

Diagnostic box

The Statox 4120 control module communicates a digital signal via a two-wire cable with the sensor head. It operates as power supply, alarm device and signal display. The system permanently checks itself for proper function and will alarm if any parameter is geting out of specifications. Sensor calibration and system fault diagnosis is easily achieved using the Statox portable diagnostic box.

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Contents Compur Statox Compur Statox Installation and electrical connections Trouble shootingMaintenance and calibration Compur Statox 4120 operationImportant notice Statox 4120 system Purpose of use and descriptionStatox 4120 sensor head Operation principle Statox 4120 rackAreas Construction ConnectionsStatox 4120 control module Bargraph displayLED SR 7 „System ready LED SF 8 „System FailDiagnostic box Statox 4120 sensor head Installation and electrical connectionsMounting Connecting the signal cable Example of cable specifications Sensor head connection procedureInstallation instructions Statox 4120 rackStatox 4120 control module Slide switch S1 Switch positions of the sensor head pcbToggle switch S3 Switch position for HCN Switch position for H2SSwitch position for COCl2 Switch position for CO Switch position for Cl2Switch position for HCl Switch position for ClO2 Alarm thresholds Detection modeCompur Statox 4120 operation Start upTrouble shooting SF flashingManually triggered self test of the system System failureUsing the diagnostic box Operation and error codes of the diagnostic boxDiagnostic box queries Button Display Diagnostic box error messagesCompur Statox Maintenance and calibration Inspection Statox 4120 Sensor headFilter cartridge replacement Generator cell replacementUsing span gas Sensor head calibrationThis is the last opportunity to abort the procedure ProcedureUse ex works calibration Maintenace request option Error C3 Too low sensitivity during self test Mounting the maintenance request pcbService mode control module Key Mode Relay PCS Relay WB Analog signal ReadingBridge Analog 20 mA 40-20mA Option analog output inhibition Analog Terminal Solder strapsSystem requirements Technical data General Gas Measuring range Sensor headControl module Diagnostic boxRack Art. Nr Accessories and spare partsArt.Nr Sensors & Generator Cells 558435