Compur operation manual Maintenance and calibration, Inspection Statox 4120 Sensor head

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Compur Statox 4120

6. Maintenance and calibration

6.1 Inspection Statox 4120 Sensor head

The following maintenance intervals are general recommendations. Specific applications may request different intervals.

Splash guard, visual inspection every 4 weeks Dust filter, visual inspection every 4 weeks

Statox 4120 sensor, replace after expiration of the „best before“ – date (calendar week / year) Statox 4120 generator, replace after expiration of the „best before“ – date (calendar week / year) Filter cartridge replace after 6 months

Water container visual inspection of liquid level every 6 months Battery pack, replace after 18 months

Information on sensor and generator labels:

Serial No.

Gas

Current output at test gas concentration (sensor only)

Test gas concentration (sensor only)

Calibration factor (sensor only)

Best before (week / year)

Initial quality control personnel

Water container

Remove container. Fill level up to the marking. Non - foaming anti - freeze agents are OK to be used.

Statox 4120 dust filter

This filter protects the sensor from dirt. It must be in proper condition to allow the target gas to enter the sensor. It must be replaced whenever it is dirty.

Splash guard

The splash guard at the sensor head bottom protects the dust filter from particles and water. It is fastened with two screws.

Caution! The type plate must be next to the dust filter to allow gas access to the filter cartridge.

Sensor replacement

Disconnect old sensor

Remove tube and sensor by turning it sideward

Replace dust filter

Replace bearing

Replace sensor

Connect new tube

Connect cable

Proceed factor calibration, see 6.2.2

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Contents Compur Statox Compur Statox Maintenance and calibration Installation and electrical connectionsTrouble shooting Compur Statox 4120 operationImportant notice Statox 4120 system Purpose of use and descriptionStatox 4120 sensor head Operation principle Statox 4120 rackAreas Construction ConnectionsLED SR 7 „System ready Statox 4120 control moduleBargraph display LED SF 8 „System FailDiagnostic box Statox 4120 sensor head Installation and electrical connectionsMounting Connecting the signal cable Example of cable specifications Sensor head connection procedureInstallation instructions Statox 4120 rackStatox 4120 control module Slide switch S1 Switch positions of the sensor head pcbToggle switch S3 Switch position for HCN Switch position for H2SSwitch position for COCl2 Switch position for CO Switch position for Cl2Switch position for HCl Switch position for ClO2 Compur Statox 4120 operation Alarm thresholdsDetection mode Start upManually triggered self test of the system Trouble shootingSF flashing System failureDiagnostic box queries Button Display Using the diagnostic boxOperation and error codes of the diagnostic box Diagnostic box error messagesCompur Statox Maintenance and calibration Inspection Statox 4120 Sensor headUsing span gas Filter cartridge replacementGenerator cell replacement Sensor head calibrationThis is the last opportunity to abort the procedure ProcedureUse ex works calibration Maintenace request option Service mode control module Error C3 Too low sensitivity during self testMounting the maintenance request pcb Key Mode Relay PCS Relay WB Analog signal ReadingBridge Analog 20 mA 40-20mA Option analog output inhibition Analog Terminal Solder strapsSystem requirements Technical data General Gas Measuring range Sensor headControl module Diagnostic boxRack Art. Nr Accessories and spare partsArt.Nr Sensors & Generator Cells 558435