Diamondback manual 460Ef Assembly Instructions, Frame Assembly, Handrail Assembly

460Ef Assembly Instructions

Frame Assembly

1.Place the unit and all accompanying parts in a clean, flat and open space.

2.Attach the Stabilizer Bar to the Frame using two M10 x 75mm bolts with two M10 nuts and 10.5mm arc (bent) washers. Tighten these bolts firmly using a box wrench on the nut.

3.Insert the front endcaps into both ends of the front stabilizer bar. Use two

M5 x 15mm Phillips head screws to tighten them to the metal frame (Note: the endcaps are “keyed” so that they will fit into the stabilizer with the trans portation wheels in the correct directions. The screws are self-tapping and may require some force to tighten them completely).

Console Mast Assembly

1.Hold up the Console Mast with the tube end facing down and slide the Console Mast Cover onto it as far as possible

2.Connect the plug to the plug receptor of the main wire harness inside the console mast, taking care to install correctly. (See plug alignment marks)

3.Slide the Mast onto the mounting post.

Note: Be careful not to pinch the wires while doing this, doing so could cause the unit to malfunction.

4.Attach the Mast to the mounting post using four M8 x 15mm bolts and three 8.5 arc washers (bent).

5.Snap the Console Mast Cover into place on the Frame.

Console Assembly

1.Connect the plugs from the main wire harness and the hand pulse harness to the plug receptors on the back side of the console, taking care to install correctly (See plug alignment marks).

2.Carefully feed the slack in the wires into the Console Mast and place the Console on the mounting plate

3.Fasten the console to the console mounting plate with four M5 x 10mm screws using a Phillips screwdriver.

Note: Console may be operated using batteries or the AC Adapter that came with the unit. If it is going to be operated using batteries the AC Adapter MUST be unplug from the unit.

Handrail Assembly

1.Slide one Handrail onto its post on the top of the Frame. If the Handrail is on the correct side, the bolt holes at the bottom of the bar will line up with those on the post and the Handlebar will arc forward from the frame.

2.Attach the Handrail on the post using three M8 x 15mm bolt and three 8.5mm arc (bent) washers.

3.Install the handrail cover onto the half that is already on the frame using two M4 x 12mm screws.

4.Repeat the above two step to attach the other Handrail to the Frame.

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	460 Series Owner’s Manual