Weider 831.153931 user manual Assembly

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ASSEMBLY

Make Assembly Easier

Everything in this manual is designed to ensure that the weight system can be assem- bled successfully by anyone.

Before beginning assembly, make sure to read the information on this page. This brief introduction will save you much more time than it takes to read it.

Assembly Requires Two Persons

For your convenience and safety, assemble the weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to

make the task enjoyable, assembly will go smoothly.

Select a Location for the Weight System

Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.

How to Unpack the Box

To make assembly easier, we have divided the assembly process into four stages. The small hard- ware needed for each stage is packaged in sepa-

rate bags. Important: Wait until you begin each stage to open the parts bag(s) for that stage.

Place all parts of the weight system in a cleared area and remove the packing materials. Do not dis- pose of the packing materials until assembly is com- pleted.

Make sure that you have the following tools:

• Two adjustable wrenches

• One standard screwdriver

• One phillips screwdriver

• One rubber mallet

You will also need grease or petroleum jelly, a small amount of soapy water, and masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly, a PART IDENTIFICATION CHART is included in the center of this manual. Lay the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have been pre- attached. If a part is not in the parts bag, check

to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw- ings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call our Customer Service

Department toll-free at 1-800-736-6879, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.

 

The Four Stages of the Assembly Process

 

 

 

 

 

 

 

 

 

 

Frame Assembly—

You will begin by assembling

Cable Assembly

—During this stage, you will

 

the base and the uprights that form the skeleton of

attach the cables and pulleys that connect the

 

 

the weight system.

 

weight stations to the weight stacks.

 

 

Arm Assembly—

During this stage, you will

Seat Assembly—

During the final stage, you will

 

 

assemble the arms and the leg lever.

assemble the seat and the backrests.

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Patent Pending Model No Serial NoSerial Number Decal under seat Table of Contents Weight system in the location shown Important PrecautionsSure that the cables are on all of the pulleys DecalBefore YOU Begin Using the weight systemAssembly Them in place Do not tighten the Nylon Locknuts yet Each Carriage Bolt. Do not tighten the Nylon Locknuts yetNylon Locknuts Two indicated 5/16 x 2 1/2 Carriage Bolts 110 Hole in the Swivel Upright AdjustmentLocknut 86 onto each Carriage Bolt En the Nylon Locknuts yetGrooved side is facing downward Make sureDo not tighten the Locknuts yet Must be able to pivot easily. R With the Bolt and a 3/8 Nylon Jamnut8 Nylon Jamnut 113 as shown EasilyLong and has an eyelet on each end Bolt 100 and a 3/8 Nylon Locknut Cable in the groove of the PulleyGroove of the Pulley Attach the end of the Swivel Cable 17 toPulley A 3/8 Nylon JamnutLocate the Butterfly Cable 69, which is Locknut 87. Make sure that the Long CableEd pin on the other end Locate the Leg Lever Cable 75, which isWasher 91, and a 3/8 Nylon Jamnut Upright 3 with a 3/8 x 3 3/4 Bolt 122, a 3/8End and a ball on the other end A 3/8 Nylon Locknut 119 122 121 113 Cage 120A 3/8 Nylon Locknut 120 With a 3/8 x 2 Bolt 100 and a 3/8 NylonNylon Locknut 120 OnlyA 3/8 Nylon Jamnut 124Nut 118 halfway onto the end A 3/8 Nylon LocknutNut against the 1/2 Washer 1. Rem Stack. Replace the PinTighten all of the 3/8 Nylon Locknuts 87 used in this step Repeat this step with the other end of the Squat ArmNylon Locknuts yet Backrest than the top. Attach the Squat Backrest to Ing any exercise AdjustmentsPress 115 Adjusting the Squat ARM or Swivel CarriageLbs Top Weight Resistance ChartPulley and the Cable Trap between the higher set TroubleshootingSwivel High Cable Cable DiagramsButterfly Swivel Low Leg LeverCable Full 90 DAY Warranty Bags, check to see if it has been pre-assembled X 3 3/4 Bolt R1202APage Round Inner Cap 2 x 2 Inner Cap 2 1/2 Inner Cap Save this Part LIST/EXPLODED Drawing for Future Reference Key Qty Description Part LIST-Model NoExploded