Weider 831.159830 user manual Make Assembly Easier for Yourself

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ASSEMBLY

Make Assembly Easier for Yourself

Everything in this manual is designed to ensure that the weight system can be assem- bled successfully by anyone. Before begin- ning assembly, make sure to read the information on this page. This brief intro- duction will save you much more time than it takes to read it.

Assembly Requires Two Persons

For your convenience and safety, assemble the weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.

Select a Location for the Weight System

Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

Make sure you have the following tools:

• Two adjustable wrenches

• One standard screwdriver

• One phillips screwdriver

• One rubber mallet

•You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw- ings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call our toll-free HELPLINE at 1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time (excluding holidays).

The Four Stages of the Assembly Process

Frame Assembly—You will begin by assembling

Cable Assembly—During this stage you will

the base and the uprights that form the skeleton of

attach the cables and pulleys that connect the

the weight system.

arms to the weights.

Arm Assembly—During this stage you will

Seat Assembly—During the final stage you will

assemble the arms and the leg lever.

assemble the seats and the backrests.

 

 

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Contents SEARS, Roebuck and CO. Hoffman ESTATES, IL Model No Serial NoTable of Contents Important Precautions Decal Before YOU BeginMake Assembly Easier for Yourself AssemblyLocate and open the parts bag labeled Frame AssemblyFrame Assembly Locknuts yet Attaching the Accessories to a Pulley Station AdjustmentsAdjusting the LEG Press Plate Attaching the Curl PADDo not tighten the Nylon Locknuts yet Guides 26. Note Make sure the Top Weight is Guides 26. Make sure the Weights are turnedOn the Short Weight Tube Weights are turned so the pin grooves are On the bottomLocknuts 90. Do not tighten the Nylon Locknuts yet Must be behind the Center Top Frame, as Shown in stepNylon Locknuts yet Nylon Jamnuts 92. Do not tighten the Nylon Locknuts yetAssembly Arm AssemblyLocate and open the parts bag labeled ARM Tighten the Nylon Jamnut the Press FramePages 30 Identify the Butterfly Cable 73. It is approxi Cable AssemblyBack of the Butterfly Upright 4 with a 3/8 Make sure the Long Cable Trap is oriented as ShownOn the back of the Butterfly Upright 4 with a Remove another V-Pulley 34 from the bag Labeled Pulley BAGMake sure the Long Cable Trap is orient Ed as shown Identify the Rear Cable 70. It is approximatelyIdentify the Ab Cable 74. It is approximately Trap is positioned to hold the Cable Groove of the PulleyTrap is positioned to hold the Cable Groove of the Pulley Locknut 90. Make sure the Cable is routed Direction shown Page Page Page 102 Page Locate and open the parts bag labeled Seat Seat AssemblyLeg Press Plate 16 must be on the upper edge Onto the Bolts. Do not tighten the Nylon Locknuts yet Do not tighten the 5/16 Nylon Locknuts YetTighten the Nylon Locknuts yet Locknuts 86. Do not tighten the Nylon Locknuts yetChanging the Weight Setting Weight High Press LEG Butter LOW Pulley ARM FLY ARM Lever Weight Resistance ChartLbs Left Top BottomTightening the Cables Troubleshooting and MaintenancePage Press Cable 70, 95 1/8 71, 142 1/8 74, 226 1/2 72, 387 5/8 Cable DiagramsCable ID Chart Low Cable Rear Cable Ab Cable Butterfly Cable Model No Full 90 DAY WarrantySEARS, Roebuck and CO., Hoffman ESTATES, IL SEARS, Roebuck and CO., Dept WA, Hoffman ESTATES, ILPage Page Part Identification CHART-Model No .159830 R0402A Page Remove this Part LIST/EXPLODED Drawing From the Manual Qty Description Part LIST-Model NoDRAWING-Model No
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