Weider WESY59101 user manual Troubleshooting and Maintenance, Tightening the Cables

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TROUBLESHOOTING AND MAINTENANCE

Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened.

To tighten the cables, first insert the weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:

•See drawing 1. Loosen the 1/2” Plain Nut (100) on the Weight Cable (72) bolt, away from the 1/2” Flat Washer (11). Screw the bolt a few turns into the Weight Tube

(17). Retighten the 1/2” Plain Nut down onto the 1/2” Flat Washer.

•See drawing 2. Remove either the upper or lower 3/8” Nylon Locknut (50) and 3/8” x 2” Bolt (54) from the Adjustable Pulley Plates (23). Remove the 3 1/2” Pulley

(24)and the Cable Trap (25). Reattach the 3 1/2” Pulley

and the Cable Trap to a hole closer to the center of the

Adjustable Pulley Plates with the 3/8” x 2” Bolt and 3/8” Nylon Locknut.

Either set of Adjustable Pulley Plates (23) can be adjust- ed in this manner.

1

72

100

11

17

2

23

54

25

50 24

Do not over tighten the cables. If the cables are over tightened, the top weight will be lifted off the weight stack.

If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re- install it.

If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

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Contents QUESTIONS? Model No. WESY59101 Serial NoSerial Number Decal Under Seat Customer HOT LineTable of Contents Limited WarrantyImportant Precautions Replacement decal Apply the decal in the location shownMake sure all parts are properly tightened Ing down Decal shownUsing the weight system Before YOU BeginFor your benefit, read this manual carefully before DecalAssembly Cable AssemblyArm Assembly To open the parts bag for that stageFrame Assembly AssemblyDo not tighten the Nylon Locknuts yet Press the Weight Tube Bumper 18 into the Weight Tube See the inset drawingCorner bar of the Press Base SlotARM Assembly Locknuts 50. Do not tighten the Nylon Locknuts yetTighten the Nylon Locknuts used in steps Bolt and a 3/8 Nylon Locknut HandlesCable Assembly Able to pivot easilyInsert two 2 Square Inner Caps 28 into the Leg Lever 101Trap is turned to hold the Cable in place Hold the Cable in placeFrame 9. Attach a 3/8 Flat Washer 48 and a Plates 23 with a 3/8 x 2 Bolt 54 and a 3/8Nylon Locknut Wrap the Ab Pulley 47 around another 3 1/2Weight Cable has a bolt, and the other End has a ball on it Be sure Weight Cable is in the groove of the 3 1/2 PulleyWrap the Weight Cable 72 around a 3 1/2 Pulley Cable Trap is turned to hold the Cable in place4 Bolt 57 and a 3/8 Nylon Jamnut Cable in placeBe sure that Cable Trap is turned to hold the Cable in place Remove the preassembled 3/8 x 1 3/4 BoltsDo not tighten the Nylon Locknut yet To hold the Cable in place Be surePlace Hold the Cable 75 in placeSeat Assembly Locate and open the parts bag labeled Seat AssemblyADJUSTMENTS, beginning on page 21 of this manual Maintenance onWelded Adjustments Attaching the LAT BAR or AB Strap to High Pulley StationAb Strap 81 can be attached in the same manner Attaching the LAT BAR, AB STRAP, or NylonAdjusting the Backrest Adjusting the Curl PADAttaching the AB Strap to the AB Pulley Station Weight Resistance Chart Troubleshooting and Maintenance Tightening the CablesRetighten the 1/2 Plain Nut down onto the 1/2 Flat Washer Cable Diagrams Right ArmWeight Cable Cable ID Stack Page Ordering Replacement Parts Part No R0103AFor That Assembly Stage R0103A Pulley 27 Not shown to scale 2 Pulley 24 Not shown to scaleX 3 1/4 Bolt 2 Square Inner Cap 3 Inner Cap 2 x 2 1/2 Inner Cap Save this Part LIST/EXPLODED Drawing for Future Reference Key QtyExploded