Weider WESY59101 To open the parts bag for that stage, Cable Assembly, Arm Assembly

Page 5

ASSEMBLY

Make Assembly Easier!

Everything in this manual is designed to ensure that the weight system can be assem-

bled successfully by anyone. Before begin- ning assembly, make sure to read the

information on this page. This brief intro- duction will save you much more time than it takes to read it.

Assembly Requires Two Persons

For your convenience and safety, assemble the weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the assembly process will require about six hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over

a couple of evenings.

Select a Location for the Weight System

Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have

 

divided the assembly process into four stages. The

 

parts needed for each stage are found in individual

 

bags.

Important: Wait until you begin each stage

 

to open the parts bag for that stage.

Place all

parts of the weight system in a cleared area and

 

remove the packing materials. Do not dispose of

 

the packing materials until assembly is completed.

 

Make sure you have the following tools:

• Two (2) adjustable wrenches

• One (1) standard screwdriver

• One (1) phillips screwdriver

• One (1) rubber mallet

•You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART

in the center of this manual. Place the chart on the floor and use it to easily identify parts during each

assembly step. Note: Some small parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw- ings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call our Customer Service

Department toll-free at 1-800-999-3756 , Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.

The Four Stages of the Assembly Process

Frame Assembly—

You will begin by assembling

Cable Assembly

—During this stage you will

the base and the uprights that form the skeleton of

attach the cables and pulleys that connect the

the weight system.

 

arms to the weights.

 

Arm Assembly—

During this stage you will

Seat Assembly—

During the final stage you will

assemble the arms and the leg levers.

assemble the seats and the backrest.

 

 

 

 

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Contents Model No. WESY59101 Serial No QUESTIONS?Serial Number Decal Under Seat Customer HOT LineLimited Warranty Table of ContentsReplacement decal Apply the decal in the location shown Important PrecautionsMake sure all parts are properly tightened Ing down Decal shownBefore YOU Begin Using the weight systemFor your benefit, read this manual carefully before DecalCable Assembly AssemblyArm Assembly To open the parts bag for that stageAssembly Frame AssemblyDo not tighten the Nylon Locknuts yet See the inset drawing Press the Weight Tube Bumper 18 into the Weight TubeCorner bar of the Press Base SlotTighten the Nylon Locknuts used in steps ARM AssemblyLocknuts 50. Do not tighten the Nylon Locknuts yet Handles Bolt and a 3/8 Nylon LocknutAble to pivot easily Cable AssemblyInsert two 2 Square Inner Caps 28 into the Leg Lever 101Hold the Cable in place Trap is turned to hold the Cable in placePlates 23 with a 3/8 x 2 Bolt 54 and a 3/8 Frame 9. Attach a 3/8 Flat Washer 48 and aNylon Locknut Wrap the Ab Pulley 47 around another 3 1/2Be sure Weight Cable is in the groove of the 3 1/2 Pulley Weight Cable has a bolt, and the other End has a ball on itCable Trap is turned to hold the Cable in place Wrap the Weight Cable 72 around a 3 1/2 Pulley4 Bolt 57 and a 3/8 Nylon Jamnut Cable in placeRemove the preassembled 3/8 x 1 3/4 Bolts Be sure that Cable Trap is turned to hold the Cable in placeDo not tighten the Nylon Locknut yet Be sure To hold the Cable in placePlace Hold the Cable 75 in placeLocate and open the parts bag labeled Seat Assembly Seat AssemblyWelded ADJUSTMENTS, beginning on page 21 of this manualMaintenance on Attaching the LAT BAR or AB Strap to High Pulley Station AdjustmentsAb Strap 81 can be attached in the same manner Attaching the LAT BAR, AB STRAP, or NylonAttaching the AB Strap to the AB Pulley Station Adjusting the BackrestAdjusting the Curl PAD Weight Resistance Chart Retighten the 1/2 Plain Nut down onto the 1/2 Flat Washer Troubleshooting and MaintenanceTightening the Cables Right Arm Cable DiagramsWeight Cable Cable ID Stack Page Part No R0103A Ordering Replacement PartsFor That Assembly Stage Pulley 27 Not shown to scale 2 Pulley 24 Not shown to scale R0103AX 3 1/4 Bolt 2 Square Inner Cap 3 Inner Cap 2 x 2 1/2 Inner Cap Save this Part LIST/EXPLODED Drawing for Future Reference Qty KeyExploded
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