Fisher & Paykel 517735 service manual Phase 1 to 5 Motor Stall

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136.(10001000) Phase 1 to 5 - Motor Stall

The Motor Controller has been unable to start the motor rotating and signals the Display module with motor stall error. Possible causes of this fault are: Faulty motor harness, faulty or jammed motor, seized bearings or seals, faulty Motor Controller, faulty Rotor Position Sensor or harness.

Primary Source - Wiring

Action - Measure/check the motor harness, connectors and motor for discontinuity. Take a resistance measurement between phases of the motor harness at the Motor Controller. Check that the three stator wires are connected correctly.

Secondary Source - Motor Action

1.Check free rotation of the agitator and bowl by rotating by hand. Bearings and seals may be seized.

2.Check the stator resistances. Check that the star point is located correctly.

3.Check the Rotor Position Sensor and associated harness for water, mechanical damage and corrosion.

Tertiary Source - Motor Controller

Action - If the primary and secondary checks pass inspection then replace the Motor Controller.

144.(10010000) Phase 1 - Motor Controller Software Trap The Motor Controller has developed a fault.

Primary Source - Motor Controller

Action

1.Power off for 5 seconds & try again

2.Check connections between the Display Module & the Motor Controller

3.Replace Motor Controller

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Contents Phase 1 to 5 Smart Drive Electronic Washing MachinePhase 3 GW Phase 4 GWPhase 5 IW Phase 5 IwecoWhat PHASE, Size & Model is Your SMARTDRIVE? MW, GWTable of Contents Recycle If Smartdrive has no Power see Section HOW to Service SmartdriveIntroduction Smartdrive Servicing Quick Reference Guide Specifications ALL Terminals and Internal Parts should be Treated AS LiveInstallation InstallationRemoving Transit Restraint Inlet HosesInstallation Environment Water Supply Temperatures SafetyAccessories and Spare Parts Levelling SmartdriveSmartdrive Components Electronics Systems Phase Wiring Diagram Specifications MotorMotor Controller Module Water Level Measurement Pressure SensorDisplay Module Water Valves Installation Rotor Position SensorPump Motor Specifications PumpDiagram showing the Floating Bowl Inner and Outer BowlsDetection Of Inner Bowl Float Off Point Bowl Check Lid Switch and Out of Balance Switch Lid SwitchWater Temperature Sensing Customising Wash Cycles GW only Phase 3 to 5 only Favourite cycle GW only All PhasesSmartdrive Information Auto Water Level GW only Phase 3 to 5 only Delay Start GW only Phase 2 to 5 onlyWater Saver GW only Phase 3 to 5 only Fabric Softener Dispenser All Phases Amount of Water Used in the Water Saver RinseWash Performance Information All Phases CreasingIf Smartdrive Appears To Have No Power Smartdrive ProblemsIf Smartdrive Powers Off mid cycle Leaking FloodingNoisy Continuous Spinning or Slow Spinning Poor Wash PerformanceSiphoning Radio Frequency Interference RFIEarth Leakage It Appears Smartdrive is doing nothingOption Adjustment Mode Wash Water Temperature All PhasesRinse Options All Phases Method of Setting the Wash TemperatureEnd of Cycle Warning Beeps GW Only All Phases PhaseAuto Water Fill Level Adjustment GW only Phase Out Of Balance Recovery Adjustment GW and MW only PhaseDiagnostic Mode What WAS the Last FAULT?Test LID, OUT of BALANCE, & Size Switches To Test Pump & Water ValvesRestart RecycleLOW Water Level LED OFF = Restart OFF Medium Water Level LED on = RE-CYCLE onPage Size Setting Mode Phase 4 and 5 only Insufficient Hot Water Hot Water LED flashing User WarningsInsufficient Cold Water Cold Water LED flashing No Water Both Hot and Cold Water LEDs flashing Overloaded Product High Water LED flashingPhase 1 to Phase 4Restart and Recycle Wash Progress LEDs flashing Demonstration Mode All LEDs flashing in patterns Fault Codes GWC08 GWM08 GWL08 THC08 THM08 THL08GWC09 GWM09 GWL09 IWM09 IWL09Smartdrive Phases 1 to 5 Fault Descriptions Phase 1 to 5 Motor Controller FaultPhase 1 Communications Fault Primary Source Motor ControllerPhase 1 to 5 Display Module Fault Phase 1 to 5 Size ErrorPrimary Source Display Module Action Primary Source Display ModulePhase 4 to Phase 1 to 5 Thermistor ErrorAction Phase Phase 2 toPhase 1 to 5 Pressure Sensor Fault Phase 1 to 5 Flood Protection ErrorPhase 1 Pump Fault Primary Source Pressure TubePhase 1 Pump Connection Fault Phase 5 IW LCD Initialisation Error28 30 xx Phase 1 Display / Motor Controller out of Sequence Primary Source Pump ActionPhase 1 Brake Resistor Fault Phase 1 Pump Circuit ErrorPhase 1 MC Reset Error Phase 1 to 5 Water Leak Fault Phase 1 to 5 Pump Block ErrorPrimary Source Pump System Secondary Source Mechanical ActionPhase 1 to 5 Tap or Pressure Sensor Tube Fault Phase 1 to 5 Bowl Dis-Engaged FaultPrimary Source Mechanical Primary Source SudsPhase 1 to 5 Temperature Sensor Fault Phase 1 Rotor Fault Primary SourcePhase 1 to 5 OOB Switch Fault Primary Source Mechanical ActionPhase 2 to 5 Water in Bowl During Spin Phase 5 Display FaultPrimary Source Pump System Action Secondary Source Motor ControllerPhase 2 to 3 Bowl Dis-engaged Fault Phase 2 to 5 Hot and Cold Valve FaultPrimary Source Wiring Phase 2 to 5 Cold Valve FaultPhase 2 to 5 Hot Valve Fault Phase 5 ECO Recirculation FaultPhase 5 ECO Recirculation Fault See fault code Secondary Source Diverter ValvePhase 2 to 5 Motor / Motor Control Step Fail Phase 2 to 5 Rotor Position Sensor FaultSecondary Source Motor Phase 4 to 5 Bowl Check Fault Phase 4 to 5 Motor Controller FaultPhase 4 Motor Controller Fault Primary Source- PumpPhase 2 to 3 Display / Motor Controller Comms. Error Phase 5 Machine Setup ErrorPhase 1 to 5 Single Rotor Position Sensor Error Primary Source Wiring ActionPhase 1 to 5 Repetitive Rotor Position Sensor Error Phase 1 to 4 Single Current TripPhase 1 to 4 Repetitive Current Trip Phase 4 Single Current Trip & Rotor Position Sensor ErrorPhase 1 to 5 Motor Stall Phase 1 to 5 Bowl Engaged During Agitate Phase 4 to 5 Brake Function Time-out Fault Complete Disassembly Mechanical Service SectionPhase 5 Topdeck Showing Wiring Connections Phase 2 Topdeck Showing Wiring Connections NB DON’T Remove the Earth Connection from the WrapperPage Page Assembly Guidelines Motor Assembly & Disassembly AssemblyPump Blockage Shaft & Bearing Removal Shaft & Bearing Assembly Page Appendix a Binary Decoding Chart 8 Bits Wash Progress LEDsFault Finding / Fault Codes Size SettingImportant Note Wiring Connections WM013 Pump Hood KIT January 2000 Phases 2 toPump Hood Kit Part Number 479188P WM51 Diagnostic Flow Chart Sept 1992- Phase 1 only WM70 Premature OUT of Balance February 1995 Phase 2 only WM65 BIB Deflector April 1994- Phase 1 onlyKit Lever Out of Balance & Bracket Phase 2 Part Number WM80 Condensation KIT May 1996 Phase 2 & 3 only WM81 Pump Shield 5KG Smartdrive September 1996 Phases 1 toAppendix C Smarttool Appendix D Tools for Servicing Smartdrive Specifications for IW IW Quick Reference GuideModels Size Width Wash Load Capacity Compact Medium LargeIntroduction to IW Wash 1 Detergent Activating Wash Front loader type washWater Temperature Sensing Option Adjustment Mode for IW PumpOther Options Diagnostic Mode for IW Status DisplayFault Status Size Setting Mode for IW Recycle