Fisher & Paykel 517735 service manual Size Setting, Fault Finding / Fault Codes, Important Note

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Appendix B: Technical Bulletins

These are extracts from previous technical bulletins.

WM011 ALTERNATIVE SPARE PARTS FOR PHASE 1 MOTOR CONTROLLER – June 1999 – Phase 1 only

Fisher &Paykel is no longer able to obtain some electronic components to continue the manufacture of the current Motor Controllers, part number 425243P. We have therefore introduced a redesigned Motor Controller Module and Display Module.

The new replacement Motor Controller Module fits into the original housing and the wiring is fitted as per the diagram below. The Display Module electronics uses the same housing as the Phase 2 to 4 display boards. This display board screws into the console as before.

These modules must be fitted as a pair and are not interchangeable with any other modules.

The new modules are labelled as follows:

426418P	Motor Controller Module
426433P	Display Module

The older Phase 1 Display modules, part number 425300P will still be available.

SIZE SETTING

It is important that the size setting is set into the module’s memory whenever a replacement module is fitted. The procedure for setting the size for the new Motor Controller Module is the same procedure used for Phase 4-5, as follows:

Press and hold the Wash Temperature Up button then press the Power button. Smartdrive will give 4 short beeps and the pattern of the LED’s will change.

•Press the Wash Temperature Up button for 5kg product, press the Water Level Up button for 6kg product, or press the Spin Speed Up button for 7kg product.

•Press the Power button to exit.

FAULT FINDING / FAULT CODES

Fault finding with these modules, the fault codes for Phase 4 should be used.

IMPORTANT NOTE

When fitting the Display Module to a MW, tape over the Favourite LED, Permanent Press LED and the Wash Option LED with black insulation tape. This is so the extra LED’s for the GW model will not show through and cause confusion.

Full fitting instructions will be included in the kit. Please follow these instructions closely, as there are alterations to the console and pressure tube to be carried out.

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Contents Phase 1 to 5 Smart Drive Electronic Washing MachinePhase 5 IW Phase 3 GWPhase 4 GW Phase 5 IwecoWhat PHASE, Size & Model is Your SMARTDRIVE? MW, GWTable of Contents Recycle HOW to Service Smartdrive If Smartdrive has no Power see SectionIntroduction Smartdrive Servicing Quick Reference Guide Specifications ALL Terminals and Internal Parts should be Treated AS LiveRemoving Transit Restraint InstallationInstallation Inlet HosesAccessories and Spare Parts Installation Environment Water Supply TemperaturesSafety Levelling SmartdriveSmartdrive Components Electronics Systems Phase Wiring Diagram Specifications MotorMotor Controller Module Water Level Measurement Pressure SensorDisplay Module Water Valves Installation Rotor Position SensorPump Motor Specifications PumpDiagram showing the Floating Bowl Inner and Outer BowlsDetection Of Inner Bowl Float Off Point Bowl Check Lid Switch and Out of Balance Switch Lid SwitchWater Temperature Sensing Favourite cycle GW only All Phases Customising Wash Cycles GW only Phase 3 to 5 onlySmartdrive Information Delay Start GW only Phase 2 to 5 only Auto Water Level GW only Phase 3 to 5 onlyWater Saver GW only Phase 3 to 5 only Fabric Softener Dispenser All Phases Amount of Water Used in the Water Saver RinseWash Performance Information All Phases CreasingSmartdrive Problems If Smartdrive Appears To Have No PowerIf Smartdrive Powers Off mid cycle Flooding LeakingNoisy Continuous Spinning or Slow Spinning Poor Wash PerformanceEarth Leakage SiphoningRadio Frequency Interference RFI It Appears Smartdrive is doing nothingOption Adjustment Mode Wash Water Temperature All PhasesRinse Options All Phases Method of Setting the Wash TemperatureEnd of Cycle Warning Beeps GW Only All Phases PhaseAuto Water Fill Level Adjustment GW only Phase Out Of Balance Recovery Adjustment GW and MW only PhaseDiagnostic Mode What WAS the Last FAULT?Test LID, OUT of BALANCE, & Size Switches To Test Pump & Water ValvesLOW Water Level LED OFF = Restart OFF RestartRecycle Medium Water Level LED on = RE-CYCLE onPage Size Setting Mode Phase 4 and 5 only User Warnings Insufficient Hot Water Hot Water LED flashingInsufficient Cold Water Cold Water LED flashing No Water Both Hot and Cold Water LEDs flashing Overloaded Product High Water LED flashingPhase 4 Phase 1 toRestart and Recycle Wash Progress LEDs flashing Demonstration Mode All LEDs flashing in patterns GWC09 GWM09 GWL09 Fault CodesGWC08 GWM08 GWL08 THC08 THM08 THL08 IWM09 IWL09Phase 1 Communications Fault Smartdrive Phases 1 to 5 Fault DescriptionsPhase 1 to 5 Motor Controller Fault Primary Source Motor ControllerPrimary Source Display Module Action Phase 1 to 5 Display Module FaultPhase 1 to 5 Size Error Primary Source Display ModuleAction Phase Phase 4 toPhase 1 to 5 Thermistor Error Phase 2 toPhase 1 Pump Fault Phase 1 to 5 Pressure Sensor FaultPhase 1 to 5 Flood Protection Error Primary Source Pressure Tube28 30 xx Phase 1 Display / Motor Controller out of Sequence Phase 1 Pump Connection FaultPhase 5 IW LCD Initialisation Error Primary Source Pump ActionPhase 1 Pump Circuit Error Phase 1 Brake Resistor FaultPhase 1 MC Reset Error Primary Source Pump System Phase 1 to 5 Water Leak FaultPhase 1 to 5 Pump Block Error Secondary Source Mechanical ActionPrimary Source Mechanical Phase 1 to 5 Tap or Pressure Sensor Tube FaultPhase 1 to 5 Bowl Dis-Engaged Fault Primary Source SudsPhase 1 to 5 OOB Switch Fault Phase 1 to 5 Temperature Sensor FaultPhase 1 Rotor Fault Primary Source Primary Source Mechanical ActionPrimary Source Pump System Action Phase 2 to 5 Water in Bowl During SpinPhase 5 Display Fault Secondary Source Motor ControllerPrimary Source Wiring Phase 2 to 3 Bowl Dis-engaged FaultPhase 2 to 5 Hot and Cold Valve Fault Phase 2 to 5 Cold Valve FaultPhase 5 ECO Recirculation Fault See fault code Phase 2 to 5 Hot Valve FaultPhase 5 ECO Recirculation Fault Secondary Source Diverter ValvePhase 2 to 5 Rotor Position Sensor Fault Phase 2 to 5 Motor / Motor Control Step FailSecondary Source Motor Phase 4 to 5 Bowl Check Fault Phase 4 to 5 Motor Controller FaultPhase 4 Motor Controller Fault Primary Source- PumpPhase 2 to 3 Display / Motor Controller Comms. Error Phase 5 Machine Setup ErrorPhase 1 to 5 Single Rotor Position Sensor Error Primary Source Wiring ActionPhase 1 to 4 Repetitive Current Trip Phase 1 to 5 Repetitive Rotor Position Sensor ErrorPhase 1 to 4 Single Current Trip Phase 4 Single Current Trip & Rotor Position Sensor ErrorPhase 1 to 5 Motor Stall Phase 1 to 5 Bowl Engaged During Agitate Phase 4 to 5 Brake Function Time-out Fault Mechanical Service Section Complete DisassemblyPhase 5 Topdeck Showing Wiring Connections Phase 2 Topdeck Showing Wiring Connections NB DON’T Remove the Earth Connection from the WrapperPage Page Assembly Guidelines Motor Assembly & Disassembly AssemblyPump Blockage Shaft & Bearing Removal Shaft & Bearing Assembly Page Appendix a Binary Decoding Chart 8 Bits Wash Progress LEDsSize Setting Fault Finding / Fault CodesImportant Note WM013 Pump Hood KIT January 2000 Phases 2 to Wiring ConnectionsPump Hood Kit Part Number 479188P WM51 Diagnostic Flow Chart Sept 1992- Phase 1 only WM65 BIB Deflector April 1994- Phase 1 only WM70 Premature OUT of Balance February 1995 Phase 2 onlyKit Lever Out of Balance & Bracket Phase 2 Part Number WM80 Condensation KIT May 1996 Phase 2 & 3 only WM81 Pump Shield 5KG Smartdrive September 1996 Phases 1 toAppendix C Smarttool Appendix D Tools for Servicing Smartdrive Models Size Width Wash Load Capacity Specifications for IWIW Quick Reference Guide Compact Medium LargeIntroduction to IW Wash 1 Detergent Activating Wash Front loader type washWater Temperature Sensing Option Adjustment Mode for IW PumpOther Options Diagnostic Mode for IW Status DisplayFault Status Size Setting Mode for IW Recycle