Fisher & Paykel 517735 service manual Introduction to IW

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E.3 INTRODUCTION to IW

This Service Supplement contains specifications, size setting and diagnostic mode.

The first Intuitive Washer(IW) was introduced in Phase 5 Smartdrive in 1999. Three models were released, IW509, IW609 and IW709. These products were upgraded in 2000 to include recirculation, these products are called Intuitive ECO. These products were IWC09 (non recirc), IWM10, IW710, IWL10 and IW810.

PERFORMANCE CHANGES

The Eco Active wash with Recirculation - Only IWM10 IW710 IWL10 IW810

The Eco Active wash of the Intuitive / Eco is a 2 step wash process that combines top loader and front loader washing technologies.

Wash 1: DETERGENT ACTIVATING WASH (Front loader type wash)

Smartdrive fills the bowl with just enough water, at the selected wash temperature, so that the clothes are 100% saturated. Smartdrive stops filling and the water in the bowl is pumped up through the recirculating hose and back into the bowl onto the clothes, with a fan-like spray pattern. As the water recirculates, the bowl stirs, pausing every 16 seconds. Short top-ups may occur as garments absorb water, keeping the water level constant. This recirculating wash action thoroughly dissolves and activates the detergent. The concentrated solution of detergent and water rapidly targets stains and soils at the fibre level, boosting soil removal and accelerating the wash process.

Wash 2: AGITATION WASH (Top loader type wash)

After re-circulating the sudsy water through the clothes for 2 to 5 minutes, Smartdrive fills with just enough cold water to suspend the clothes in solution. Smartdrive then senses the fabric type of the load and begins the agitation wash.

The are 2 load sensing methods to ensure the right wash action is used for the type and size of wash load;

LSD - Load Sensing Detection is used to continually sense the load and automatically adjust the agitation profiles to suit the wash load. If additional garments are added during the wash Smartdrive will adjust accordingly.

MCP – Maximum Capacity Profile is selected immediately when fabric detection selects ‘heavy duty’ at high water level.

ELECTRONICS

The electronics are similar to Smartdrive Phase 5. Electronic Modules are not inter-changeablebetween models. The different modules for the different models can be identified by their colour. Phase 2 modules are blue, Phase 3 modules are green, Phase 4 modules are yellow and the latest Phase 5 and IW modules are grey. IMPORTANT: Motor Controller part no. 426520 should not be used with IW. It will appear to function correctly but will give fault code 105 at the start of Agitate. Display Module 426961 should not be used on products with recirculation, the product will appear to work satisfactorily but the

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Contents Phase 1 to 5 Smart Drive Electronic Washing MachinePhase 5 IW Phase 3 GWPhase 4 GW Phase 5 IwecoWhat PHASE, Size & Model is Your SMARTDRIVE? MW, GWTable of Contents Recycle Introduction HOW to Service SmartdriveIf Smartdrive has no Power see Section Smartdrive Servicing Quick Reference Guide Specifications ALL Terminals and Internal Parts should be Treated AS LiveRemoving Transit Restraint InstallationInstallation Inlet HosesAccessories and Spare Parts Installation Environment Water Supply TemperaturesSafety Levelling SmartdriveSmartdrive Components Electronics Systems Phase Wiring Diagram Specifications MotorMotor Controller Module Water Level Measurement Pressure SensorDisplay Module Water Valves Installation Rotor Position SensorPump Motor Specifications PumpDiagram showing the Floating Bowl Inner and Outer BowlsDetection Of Inner Bowl Float Off Point Bowl Check Lid Switch and Out of Balance Switch Lid SwitchWater Temperature Sensing Smartdrive Information Favourite cycle GW only All PhasesCustomising Wash Cycles GW only Phase 3 to 5 only Water Saver GW only Phase 3 to 5 only Delay Start GW only Phase 2 to 5 onlyAuto Water Level GW only Phase 3 to 5 only Fabric Softener Dispenser All Phases Amount of Water Used in the Water Saver RinseWash Performance Information All Phases CreasingIf Smartdrive Powers Off mid cycle Smartdrive ProblemsIf Smartdrive Appears To Have No Power Noisy FloodingLeaking Continuous Spinning or Slow Spinning Poor Wash PerformanceEarth Leakage SiphoningRadio Frequency Interference RFI It Appears Smartdrive is doing nothingOption Adjustment Mode Wash Water Temperature All PhasesRinse Options All Phases Method of Setting the Wash TemperatureEnd of Cycle Warning Beeps GW Only All Phases PhaseAuto Water Fill Level Adjustment GW only Phase Out Of Balance Recovery Adjustment GW and MW only PhaseDiagnostic Mode What WAS the Last FAULT?Test LID, OUT of BALANCE, & Size Switches To Test Pump & Water ValvesLOW Water Level LED OFF = Restart OFF RestartRecycle Medium Water Level LED on = RE-CYCLE onPage Size Setting Mode Phase 4 and 5 only Insufficient Cold Water Cold Water LED flashing User WarningsInsufficient Hot Water Hot Water LED flashing No Water Both Hot and Cold Water LEDs flashing Overloaded Product High Water LED flashingRestart and Recycle Wash Progress LEDs flashing Phase 4Phase 1 to Demonstration Mode All LEDs flashing in patterns GWC09 GWM09 GWL09 Fault CodesGWC08 GWM08 GWL08 THC08 THM08 THL08 IWM09 IWL09Phase 1 Communications Fault Smartdrive Phases 1 to 5 Fault DescriptionsPhase 1 to 5 Motor Controller Fault Primary Source Motor ControllerPrimary Source Display Module Action Phase 1 to 5 Display Module FaultPhase 1 to 5 Size Error Primary Source Display ModuleAction Phase Phase 4 toPhase 1 to 5 Thermistor Error Phase 2 toPhase 1 Pump Fault Phase 1 to 5 Pressure Sensor FaultPhase 1 to 5 Flood Protection Error Primary Source Pressure Tube28 30 xx Phase 1 Display / Motor Controller out of Sequence Phase 1 Pump Connection FaultPhase 5 IW LCD Initialisation Error Primary Source Pump ActionPhase 1 MC Reset Error Phase 1 Pump Circuit ErrorPhase 1 Brake Resistor Fault Primary Source Pump System Phase 1 to 5 Water Leak FaultPhase 1 to 5 Pump Block Error Secondary Source Mechanical ActionPrimary Source Mechanical Phase 1 to 5 Tap or Pressure Sensor Tube FaultPhase 1 to 5 Bowl Dis-Engaged Fault Primary Source SudsPhase 1 to 5 OOB Switch Fault Phase 1 to 5 Temperature Sensor FaultPhase 1 Rotor Fault Primary Source Primary Source Mechanical ActionPrimary Source Pump System Action Phase 2 to 5 Water in Bowl During SpinPhase 5 Display Fault Secondary Source Motor ControllerPrimary Source Wiring Phase 2 to 3 Bowl Dis-engaged FaultPhase 2 to 5 Hot and Cold Valve Fault Phase 2 to 5 Cold Valve FaultPhase 5 ECO Recirculation Fault See fault code Phase 2 to 5 Hot Valve FaultPhase 5 ECO Recirculation Fault Secondary Source Diverter ValveSecondary Source Motor Phase 2 to 5 Rotor Position Sensor FaultPhase 2 to 5 Motor / Motor Control Step Fail Phase 4 to 5 Bowl Check Fault Phase 4 to 5 Motor Controller FaultPhase 4 Motor Controller Fault Primary Source- PumpPhase 2 to 3 Display / Motor Controller Comms. Error Phase 5 Machine Setup ErrorPhase 1 to 5 Single Rotor Position Sensor Error Primary Source Wiring ActionPhase 1 to 4 Repetitive Current Trip Phase 1 to 5 Repetitive Rotor Position Sensor ErrorPhase 1 to 4 Single Current Trip Phase 4 Single Current Trip & Rotor Position Sensor ErrorPhase 1 to 5 Motor Stall Phase 1 to 5 Bowl Engaged During Agitate Phase 4 to 5 Brake Function Time-out Fault Phase 5 Topdeck Showing Wiring Connections Mechanical Service SectionComplete Disassembly Phase 2 Topdeck Showing Wiring Connections NB DON’T Remove the Earth Connection from the WrapperPage Page Assembly Guidelines Motor Assembly & Disassembly AssemblyPump Blockage Shaft & Bearing Removal Shaft & Bearing Assembly Page Appendix a Binary Decoding Chart 8 Bits Wash Progress LEDsImportant Note Size SettingFault Finding / Fault Codes Pump Hood Kit Part Number 479188P WM013 Pump Hood KIT January 2000 Phases 2 toWiring Connections WM51 Diagnostic Flow Chart Sept 1992- Phase 1 only Kit Lever Out of Balance & Bracket Phase 2 Part Number WM65 BIB Deflector April 1994- Phase 1 onlyWM70 Premature OUT of Balance February 1995 Phase 2 only WM80 Condensation KIT May 1996 Phase 2 & 3 only WM81 Pump Shield 5KG Smartdrive September 1996 Phases 1 toAppendix C Smarttool Appendix D Tools for Servicing Smartdrive Models Size Width Wash Load Capacity Specifications for IWIW Quick Reference Guide Compact Medium LargeIntroduction to IW Wash 1 Detergent Activating Wash Front loader type washWater Temperature Sensing Option Adjustment Mode for IW PumpOther Options Diagnostic Mode for IW Status DisplayFault Status Size Setting Mode for IW Recycle
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