Airstream PNEG-343 Suggested Lubricants, Insulation Class Consistency Type Grease Frame Type

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SERVICE

SUGGESTED LUBRICANTS

Insulation Class

Consistency

Type

Grease

Frame Type

A & B

Medium

Polyurea

Shell Dolium R

215T & Smaller

A & B

Medium

Polyurea

Shell Dolium R

254 & Larger

F & H

Medium

Polyurea

Shell Dolium R

All

 

 

 

 

 

Note: All of the auger and me- tering roll bearings are lifetime lu- bricated and do not require service relubrication.

1.Remove and clean the gas line strainers. Make certain gas valves are closed and that gas is purged from the system before attempting disassembly.

2.Inspect the collector plate at the top of the burner casting and the burner cup for any accumu- lation of foreign material. Clean if required. Foreign material in the burner cup or casting will not burn out and will impair burner operation.

3.If required, inspect ignitor plug and clean the electrodes. Use an igni- tion point file to remove carbon and rust between the electrode sur- faces. Ignitor gap should be about 1/8 inch.

4.Inspect flame sensors for pos- sible damage or poor connec- tions. Flame sensor wires must be in good condition.

5.Inspect and manually rotate the top augerpaddleassembly.Thepaddle unit must rotate freely without any indication of sticking or binding.

6.Inspect the top auger and bottom auger drive lines for proper adjust- ment and condition. Readjust line tension as required.

Note: All of the auger and me- tering roll bearings are lifetime lu- bricated and do not require service relubrication.

7.Operate dryer clean out levers, and check cleanout hatch mecha- nism for proper operation. With hatch open, inspect and remove any accumulation of dirt, fines and foreign material from the bottom auger trough area.

Note: Do not allow high mois- ture material to collect within the trough area. It may adversely affect metal parts.

8.Inspect entire dryer for loose, worn or damaged parts. Include check of auger flighting, metering rolls and other internalparts. Check that tem- perature sensors within air ple- num chamber are secured within insulated clamps, and do not chafe on other metal parts.

9.Make sure all dryer guards and warning decals are securely in- stalled. Make certain guards do not interferewithmovingparts.Ifguards or warning decals are missing, con- tact your dealer for a free replace- ment.

10.Test fire the dryer several weeks ahead of the drying season. Check for possible gas leaks. See page 16 for burner test fire.

Bottom Auger Drive

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Contents Ryer Operation Page Table of Contents Series Dryer Operation and ServiceWarranty Careful Operator Is the Best Insurance Against AN Accident Safety FirstSafety Alert Symbol Safety Alert DecalsSafety Alert Decals Keep the Dryer Clean Do not Allow Fine Safety PrecautionsInformation regarding dryer operation Moisture Control SwitchDryer Control Panel Moisture Control ThermostatFAN Switches Control Power SwitchDrying Mode Switch Load Auger SwitchDryer Power Stop Switch Dryer Power Start SwitchTurning on Electronic Monitoring Control System Setting the DRY, Cool Batch and Unload TimersSetting the OUT Grain Timer Electronic Monitoring Control SystemSetting the Load Unload Delays Dryer Safety CircuitUtilizing Bushel Counter Safety Circuit Shutdown Messages PRE Season Inspection Dryer PRE Start ChecksMetering Roll Operation TWO Speed OperationLoad Auger ONE Speed OperationBurner Test Fire Burner SafetyStaged Batch Check Dryer ShutdownEmergency Continuous Flow Operation Continuous Flow and Continuous Batch Start UP ProcedureTurn the control power switch to on Dryer Start UPSeries Continuous Flow Metering Roll Settings Dryer Start UP & OperationFull Heat Dry & Cool Continuous Flow Metering Roll SettingsStaged Batch Operation Matically shut down during the cooling and unloading cycles Staged Batch FAN & Heater Switch SettingsFull Heat Dry & Cool Series Batch Timer Settings Series Staged Batch Timer Settings Series Service Guide Service Seasonal Inspection and ServiceLube Procedures Insulation Class Consistency Type Grease Frame Type Suggested LubricantsFAN Propellor Removal and Installation Threaded Bushing HolesClearance Holes FAN Motor Removal and Installation Heater Parts Removal and Installation Main Controls Metering Roll ServicingHOW to Determine a Metering Roll Problem HOW to Clear a Jammed Metering RollService Tool Series Wiring Diagrams INPUT/OUTPUT Board Terminal Identification Series Wiring to Control BOX Series Control Wiring Series Safety Wiring Diagram Series Front Panel Internal Wiring Series Front Panel External Wiring Dryer FAN can Control Wiring Series 220 Volt Single Phase Control Wiring Series 220 Volt 3 Phase Power Wiring Series 440 Volt 3 Phase Power Wiring Problem Possible Cause Trouble Analysis ProcedureDisplay shows Burner 1, 2 or 3 Warning Flame May not be turning. The air switch may need adjustment Problem Possible Cause Trouble Analysis Procedure Press the enter button when desired setting is reached Quick Reference GuideChange the marquee on the LCD dis- play Page