Airstream PNEG-343 service manual Metering Roll Servicing, Main Controls

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SERVICE

METERING ROLL SERVICING

The speed reducer gear box.

adjustment as it is completely controlled from the control box.

3. Speed reducer gear box: The

direct drive gear box provides

the required speed reduction,

and transmits power to the me-

tering rolls through a drive chain

arrangement. The gear box does

not require adjustment. The drive

chain should also be periodically

lubricated and retensioned as

necessary.

4. Unload auger time delay: The

delay controls the bottom auger

system and causes the unload

auger (and any connected aux-

iliary unloading conveyors) to

continue operating for the pro-

This dryer is equipped with SCR metering roll drive assembly. The metering rolls are driven by a separate DC type electric motor. The speed of the motor is vari- able, and is controlled by an electric SCR (silicon controlled rectifier) control within the main control box.

MAIN CONTROLS

1.SCR speed control: The meter- ing roll speed pots on the front of the control box regulate the speed of the DC motor which drives the metering rolls.

The markings on the scale from 0 to 999 represent the flow of grain past the metering rolls as a percent of the maximum grain

discharge rate for the dryer. The maximum setting of 999 provides a maximum 100% discharge of 1960 BPH for 1314, 2520 BPH for 1318, 3080 BPH for 1322 model dryers.

Note: When the control is set to the maximum discharge rate (999), the metering roll speed should be 17.5 RPM for 8" dis- charge auger.

2.DC electric motor: The direct current (DC) motor provides the drive for the metering roll, and is located on the front left hand side of standard model dryers. The output shaft of the motor is connected directly to the gear box assembly.The DC motor requires no operational

grammed amount of time, even

after the metering rolls stop.

This feature permits the cleanout

of grain within the unloading

equipment at the end of all dis-

charge cycles.

5. If a foreign object becomes lodged

in the metering rolls and jams

the system, the unloading auger

will stay in motion. However,

the metering roll drive will stop

and the DC motor should stall

out. The Electronic Monitoring

Control System will shut down

the dryer after a two minute

period. If any one metering roll

or sensor should malfunction

the control will display a left or

right metering roll failure warn-

ing.

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Contents Ryer Operation Page Table of Contents Series Dryer Operation and ServiceWarranty Careful Operator Is the Best Insurance Against AN Accident Safety FirstSafety Alert Symbol Safety Alert DecalsSafety Alert Decals Keep the Dryer Clean Do not Allow Fine Safety PrecautionsInformation regarding dryer operation Moisture Control SwitchDryer Control Panel Moisture Control ThermostatFAN Switches Control Power SwitchDrying Mode Switch Load Auger SwitchDryer Power Stop Switch Dryer Power Start SwitchTurning on Electronic Monitoring Control System Setting the DRY, Cool Batch and Unload TimersSetting the OUT Grain Timer Electronic Monitoring Control SystemDryer Safety Circuit Setting the Load Unload DelaysUtilizing Bushel Counter Safety Circuit Shutdown Messages PRE Season Inspection Dryer PRE Start ChecksMetering Roll Operation TWO Speed OperationLoad Auger ONE Speed OperationBurner Test Fire Burner SafetyDryer Shutdown Staged Batch CheckEmergency Continuous Flow Operation Continuous Flow and Continuous Batch Start UP ProcedureTurn the control power switch to on Dryer Start UPDryer Start UP & Operation Series Continuous Flow Metering Roll SettingsFull Heat Dry & Cool Continuous Flow Metering Roll SettingsStaged Batch Operation Matically shut down during the cooling and unloading cycles Staged Batch FAN & Heater Switch SettingsFull Heat Dry & Cool Series Batch Timer SettingsSeries Staged Batch Timer Settings Series Service Guide Seasonal Inspection and Service ServiceLube Procedures Insulation Class Consistency Type Grease Frame Type Suggested LubricantsThreaded Bushing Holes FAN Propellor Removal and InstallationClearance Holes FAN Motor Removal and Installation Heater Parts Removal and Installation Main Controls Metering Roll ServicingHOW to Clear a Jammed Metering Roll HOW to Determine a Metering Roll ProblemService Tool Series Wiring Diagrams INPUT/OUTPUT Board Terminal Identification Series Wiring to Control BOX Series Control Wiring Series Safety Wiring Diagram Series Front Panel Internal Wiring Series Front Panel External Wiring Dryer FAN can Control Wiring Series 220 Volt Single Phase Control Wiring Series 220 Volt 3 Phase Power Wiring Series 440 Volt 3 Phase Power Wiring Problem Possible Cause Trouble Analysis ProcedureDisplay shows Burner 1, 2 or 3 Warning Flame May not be turning. The air switch may need adjustment Problem Possible Cause Trouble Analysis Procedure Quick Reference Guide Press the enter button when desired setting is reachedChange the marquee on the LCD dis- play Page