Airstream PNEG-343 Dryer Start UP, Continuous Flow and Continuous Batch Start UP Procedure

Page 18

DRYER START UP

CONTINUOUS FLOW AND CONTINUOUS BATCH START UP PROCEDURE

At the beginning of each harvest and before filling the dryer with grain make sure to inspect the dryer for rodent damage, proper belt and chain tension and missing or dam- aged safety shields. Test operate the dryer using the prestart check procedures located on pages 14-17.

1.Before attempting to operate the dryer make sure that all safety shields are in place, all plenum bottom closure panel doors are closed, all rear access doors are closed and all personnel are clear of the grain dryer and grain handling machinery.

2.Turn all selector switches on the control panel to the off position.

3.Turn on the electric power sup- ply to the dryer, and move the safety disconnect handle mounted on the dryer's upper power box to on.

4.Turn the control power switch to on. The switch will light up. A copyright message, model num- ber, total running time in hours and minutes, current date and time will appear. At this point the controller will lock out all other dryer functions. Once the date and time appear, press reset, and the dryer will perform its safety circuit checks. If a fault is found the cause will be dis- played on the LCD. If all are found safe the controller will

allow the electronic fuel shutoff valve to be manually opened (if so equipped), and the dry- ing mode switch will light up, indicating that the dryer is ready to be started.

5.Move the load auger switch to manual, and push the dryer power start switch. The top au- ger will immediately start, and the load auger switch will light up. If additional grain handling equipment is wired to the dryer it will also start immediately.

6.When the dryer is full of grain the top auger will stop automatically, and any grain handling equipment wired to the dryer will also stop.

CONTINUOUS FLOW

OPERATION

1.Turn the control power switch to on.

2.After the date and time appear on screen, press the reset button.

3.Push the dryer power start switch.

4.Open the main fuel supply valve on the tank if using LP gas, or open the fuel supply line if us- ing natural gas. Turn on the Maxon electric shut off valve, if soequipped,oropenthemanual shut off valve to allow fuel flow to the dryer.

5.Turn the drying mode switch to continuous flow.

6.The dryer should already be filled with grain. Turn the load auger switch to the auto posi- tion. In both the auto and manual positions the dryer grain level switch will automatically keep the dryer full of grain. In the auto position the dryer will shut down after a preset time period on the out of grain timer.

7.Turn the fan switch to on. The fan will start, and the switch will light up when airflow is detected.

8.Start the burner by turning the heater switch to on. After purg- ing for approximately 10 sec- onds the burner will fire, and the heater switch will light up. This indicates that the flame sensing circuit is sensing burner flame. For information concerning burner adjustment see the pre start section of this manual.

9.Operate the heaters to dry grain for 6-7 minutes per point of moisture

toberemovedwiththeplenumtem- perature set at 180°F. Example:

Shelled corn starts with 25% mois- ture and the final moisture content is to be 15% (10% removal). Us- ing the all heat dryeration process, the estimated drying time is 60 min- utes (10 x 6).

10.While operating the dryer adjust the metering roll dials to the recom- mended settings. See the charts on page 19 and 20.

18

Image 18
Contents Ryer Operation Page Series Dryer Operation and Service Table of ContentsWarranty Safety Alert Decals Safety FirstSafety Alert Symbol Careful Operator Is the Best Insurance Against AN AccidentSafety Alert Decals Safety Precautions Keep the Dryer Clean Do not Allow FineMoisture Control Thermostat Moisture Control SwitchDryer Control Panel Information regarding dryer operationLoad Auger Switch Control Power SwitchDrying Mode Switch FAN SwitchesDryer Power Start Switch Dryer Power Stop SwitchElectronic Monitoring Control System Setting the DRY, Cool Batch and Unload TimersSetting the OUT Grain Timer Turning on Electronic Monitoring Control SystemSetting the Load Unload Delays Dryer Safety CircuitUtilizing Bushel Counter Safety Circuit Shutdown Messages Dryer PRE Start Checks PRE Season InspectionONE Speed Operation TWO Speed OperationLoad Auger Metering Roll OperationBurner Safety Burner Test FireStaged Batch Check Dryer ShutdownEmergency Dryer Start UP Continuous Flow and Continuous Batch Start UP ProcedureTurn the control power switch to on Continuous Flow OperationSeries Continuous Flow Metering Roll Settings Dryer Start UP & OperationFull Heat Continuous Flow Metering Roll Settings Dry & CoolStaged Batch Operation Staged Batch FAN & Heater Switch Settings Matically shut down during the cooling and unloading cyclesSeries Batch Timer Settings Full Heat Dry & CoolSeries Staged Batch Timer Settings Series Service Guide Service Seasonal Inspection and ServiceLube Procedures Suggested Lubricants Insulation Class Consistency Type Grease Frame TypeFAN Propellor Removal and Installation Threaded Bushing HolesClearance Holes FAN Motor Removal and Installation Heater Parts Removal and Installation Metering Roll Servicing Main ControlsHOW to Determine a Metering Roll Problem HOW to Clear a Jammed Metering RollService Tool Series Wiring Diagrams INPUT/OUTPUT Board Terminal Identification Series Wiring to Control BOX Series Control Wiring Series Safety Wiring Diagram Series Front Panel Internal Wiring Series Front Panel External Wiring Dryer FAN can Control Wiring Series 220 Volt Single Phase Control Wiring Series 220 Volt 3 Phase Power Wiring Series 440 Volt 3 Phase Power Wiring Trouble Analysis Procedure Problem Possible CauseDisplay shows Burner 1, 2 or 3 Warning Flame May not be turning. The air switch may need adjustment Problem Possible Cause Trouble Analysis Procedure Press the enter button when desired setting is reached Quick Reference GuideChange the marquee on the LCD dis- play Page