Airstream PNEG-343 service manual Trouble Analysis Procedure, Problem Possible Cause

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TROUBLE ANALYSIS PROCEDURE

A multimeter is required for some of the following checkout procedures. Before performing any tests, check if the dryer power supply is 1 phase, 230 volt, or 3 phase, 230 or 460 volt.

The burner circuit is 120 volts AC on all standard U. S. production models.

The control circuit to the motor starters is 120 AC volts.

The safety circuit is 12 volts DC

When checking these circuits, measure voltage between the cir cuit test location and to ground.

DC circuits should be measured between the test location and its respective DC ground.

Refer to wiring diagrams and the parts list for identification of parts and the electrical terminals.

CAUTION: When making high volt- age tests with "live" circuits, be ex- tremely careful. Follow established safety practices. Turn power on for testing only. Do not attempt to make the dryer operate by using a jumper wire to bypass a defective safety component.

Problem

Possible Cause

Control power switch light off.

1.Check that main power and circuit breakers are turned on. Check for tripped breaker.

2.Check for blown 5 amp fuses.

3.Monitor relay is defective.

4.Defective transformer or wiring.

5.Check for a defective power switch.

6.Check wiring between fuses and input/output board. Refer to wiring diagram for test locations.

Control power light is on, reset button has been pressed,

1.

Power interruption: Incoming power to the dryer has

drying mode light off.

 

been interrupted. The display screen will show the date

 

 

and time if this has occured, once power has returned.

This indicates control power is present at input/output

2.

Display not finished initial setup: The monitor will

board, but no power is being transferred through the I/O

 

display a copyright message and model number, total

board.

 

running time in hours and minutes and then the current

 

 

date and time. To activate the controller press the reset

 

 

button.

 

3.

Input/output board: The input/output board has devel-

 

 

oped a problem that requires its replacement.

 

 

 

No display on LCD screen.

1.Check for a defective power switch.

2.Check wiring between fuses and input/output board.

3.Check for 120 volts AC between points J9-3 and AC-1.

4.The display may have a malfunction requiring its replacement.

Control power light is on, drying mode light is on--load

auger, fan, heater, unload auger will not operate.

1.Press the dryer power start button.

2.Refer to the problem listed for load auger, fan heater and unload auger in the following sections.

Display shows "L1 VOLTAGE LOST" message.

The left circuit breaker located on the input/output board of the Electronic Monitoring Control System has tripped, or one of the hardware timers on the Electronic Monitoring Control System has shut down the dryer.

Display shows "12 VOLT POWER SUPPLY WARNING"

message.

The right circuit breaker located on the input/output board of the Electronic Monitoring Control System has tripped.

Display shows "MOTOR OVERLOAD" message.

The thermal overload on the fan motor, load motor, unload

 

motor or an auxiliary motor has opened indicating an

 

overloaded motor. (The overloads must be manually reset).

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Contents Ryer Operation Page Series Dryer Operation and Service Table of ContentsWarranty Safety First Safety Alert SymbolSafety Alert Decals Careful Operator Is the Best Insurance Against AN AccidentSafety Alert Decals Safety Precautions Keep the Dryer Clean Do not Allow FineMoisture Control Switch Dryer Control PanelMoisture Control Thermostat Information regarding dryer operationControl Power Switch Drying Mode SwitchLoad Auger Switch FAN SwitchesDryer Power Start Switch Dryer Power Stop SwitchSetting the DRY, Cool Batch and Unload Timers Setting the OUT Grain TimerElectronic Monitoring Control System Turning on Electronic Monitoring Control SystemUtilizing Bushel Counter Setting the Load Unload DelaysDryer Safety Circuit Safety Circuit Shutdown Messages Dryer PRE Start Checks PRE Season InspectionTWO Speed Operation Load AugerONE Speed Operation Metering Roll OperationBurner Safety Burner Test FireEmergency Staged Batch CheckDryer Shutdown Continuous Flow and Continuous Batch Start UP Procedure Turn the control power switch to onDryer Start UP Continuous Flow OperationFull Heat Series Continuous Flow Metering Roll SettingsDryer Start UP & Operation Continuous Flow Metering Roll Settings Dry & CoolStaged Batch Operation Staged Batch FAN & Heater Switch Settings Matically shut down during the cooling and unloading cyclesSeries Batch Timer Settings Full Heat Dry & CoolSeries Staged Batch Timer Settings Series Service Guide Lube Procedures ServiceSeasonal Inspection and Service Suggested Lubricants Insulation Class Consistency Type Grease Frame TypeClearance Holes FAN Propellor Removal and InstallationThreaded Bushing Holes FAN Motor Removal and Installation Heater Parts Removal and Installation Metering Roll Servicing Main ControlsService Tool HOW to Determine a Metering Roll ProblemHOW to Clear a Jammed Metering Roll Series Wiring Diagrams INPUT/OUTPUT Board Terminal Identification Series Wiring to Control BOX Series Control Wiring Series Safety Wiring Diagram Series Front Panel Internal Wiring Series Front Panel External Wiring Dryer FAN can Control Wiring Series 220 Volt Single Phase Control Wiring Series 220 Volt 3 Phase Power Wiring Series 440 Volt 3 Phase Power Wiring Trouble Analysis Procedure Problem Possible CauseDisplay shows Burner 1, 2 or 3 Warning Flame May not be turning. The air switch may need adjustment Problem Possible Cause Trouble Analysis Procedure Change the marquee on the LCD dis- play Press the enter button when desired setting is reachedQuick Reference Guide Page