Airstream PNEG-343 service manual Safety Circuit Shutdown Messages

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DRYER CONTROL PANEL

SAFETY CIRCUIT SHUTDOWN MESSAGES

BURNER 1, 2 OR 3 VAPOR

HIGH TEMPERATURE

The LP gas vapor temperature sensor located in the gas pipe train downstream from the vaporizer, has opened indicat- ing that the vaporizor is running too hot and must be readjusted. This sensor is set at 200°F and automatically resets itself when cool. The message will dis- tinguish between burner 1 and 2.

BURNER 1, 2 OR 3 WARNING

FLAME NOT DETECTED

The flame sensor has failed to de- tect a burner flame indicating that the burner has failed to light, there is a problem with the flame sensing cir- cuitry or the dryer is not getting burner fuel. The message will dis- tinguish between burner 1 and 2.

FAN 1, 2 OR 3 HOUSING

HIGH TEMPERATURE

The temperature high limit located on the fan/burner housing has opened, indicating an over tempera- ture condition has occurred towards the rear of the fan/heater housing. This control is set at 200°F and must be manually reset. The message will distinguish between fan 1 and 2.

BURNER 1, 2 OR 3 SHUT-

DOWN LOSS OF AIRFLOW

The contacts in the air switch have opened due to insufficient airflow for the burnertooperate. Themessagewilldis- tinguish between burner 1 and 2.

GRAIN DISCHARGE

WARNING

The lid on the grain discharge box has opened, indicating that grain is not being taken away fast enough at the discharge box.

LOWER ADJUSTABLE

GRAIN HIGH

TEMPERATURE

An over temperature condition has oc- curred in the right side (left and right as viewed from behind the dryer) grain col- umn causing the control to shut down the dryer. This control is adjustable from 80° to 220°F, and automatically resets itself when cool.

LOWER FIXED GRAIN HIGH TEMPERATURE

An over temperature condition has oc- curred in the left side (left and right as viewed from behind the dryer) grain col- umncausingthecontroltoshutdownthe dryer. This control is set at 210°F and automatically resets itself when cool.

MOTOR OVERLOAD

One of the thermal overloads on ei- ther the fan, load, unload or auxil- iary motors has opened, indicating an overcurrent condition. The over- loads must be manually reset.

OUT OF GRAIN WARNING/

UNLOAD CLEANOUT

The dryer has run low on grain, and the out of grain timer has timed out, shutting the dryer down. The unload auger will clean out the dryer if it is in continuous flow operation.

12 VOLT POWER

SUPPLY WARNING

The right circuit breaker on the input/ output board has tripped.

L1 VOLTAGE LOST

The left circuit breaker located on the input/output board of the Elec- tronic Monitoring Control System has tripped, or one of the hardware timers has shut down the dryer.

METERING ROLL DRIVE

SYSTEM FAILURE

The metering roll drive system has

failed to turn. A broken chain or

jammed metering roll is a possibility.

RIGHT METERING ROLL

FAILURE

The right (as viewed from behind the dryer) metering roll has stopped turn- ing, or the sensor has been damaged.

LEFT METERING ROLL

FAILURE

The left (as viewed from behind the dryer) metering roll has stopped turn- ing, or the sensor has been damaged.

PLENUM 1, 2 OR 3 HIGH

TEMPERATURE

An over temperature condition has occurred inside the dryer plenum. This control is a 300°F limit and au- tomatically resets itself when cool. The message will distinguish be- tween plenum 1 and 2.

AUXILIARY SAFETY

SHUTDOWN

A shutdown has occurred due to an auxiliary installed safety feature.

FAN 1, 2 OR 3 FAILURE

NO AIRFLOW

Contacts in the air switch have opened duetothefannotturning,ortheairswitch mayneedadjustment.Themessagewill distinguish between fan 1 and 2.

FAN 1, 2 OR 3 CANNOT

START CHECK AIR SWITCH

The air switch contacts have closed prior to the fan starting, indicating a freewheeling blade or improper set- ting of the air switch. The message will distinguish between fan 1 and 2.

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Contents Ryer Operation Page Table of Contents Series Dryer Operation and ServiceWarranty Safety Alert Symbol Safety FirstSafety Alert Decals Careful Operator Is the Best Insurance Against AN AccidentSafety Alert Decals Keep the Dryer Clean Do not Allow Fine Safety PrecautionsDryer Control Panel Moisture Control SwitchMoisture Control Thermostat Information regarding dryer operationDrying Mode Switch Control Power SwitchLoad Auger Switch FAN SwitchesDryer Power Stop Switch Dryer Power Start SwitchSetting the OUT Grain Timer Setting the DRY, Cool Batch and Unload TimersElectronic Monitoring Control System Turning on Electronic Monitoring Control SystemDryer Safety Circuit Setting the Load Unload DelaysUtilizing Bushel Counter Safety Circuit Shutdown Messages PRE Season Inspection Dryer PRE Start ChecksLoad Auger TWO Speed OperationONE Speed Operation Metering Roll OperationBurner Test Fire Burner SafetyDryer Shutdown Staged Batch CheckEmergency Turn the control power switch to on Continuous Flow and Continuous Batch Start UP ProcedureDryer Start UP Continuous Flow OperationDryer Start UP & Operation Series Continuous Flow Metering Roll SettingsFull Heat Dry & Cool Continuous Flow Metering Roll SettingsStaged Batch Operation Matically shut down during the cooling and unloading cycles Staged Batch FAN & Heater Switch SettingsFull Heat Dry & Cool Series Batch Timer SettingsSeries Staged Batch Timer Settings Series Service Guide Seasonal Inspection and Service ServiceLube Procedures Insulation Class Consistency Type Grease Frame Type Suggested LubricantsThreaded Bushing Holes FAN Propellor Removal and InstallationClearance Holes FAN Motor Removal and Installation Heater Parts Removal and Installation Main Controls Metering Roll ServicingHOW to Clear a Jammed Metering Roll HOW to Determine a Metering Roll ProblemService Tool Series Wiring Diagrams INPUT/OUTPUT Board Terminal Identification Series Wiring to Control BOX Series Control Wiring Series Safety Wiring Diagram Series Front Panel Internal Wiring Series Front Panel External Wiring Dryer FAN can Control Wiring Series 220 Volt Single Phase Control Wiring Series 220 Volt 3 Phase Power Wiring Series 440 Volt 3 Phase Power Wiring Problem Possible Cause Trouble Analysis ProcedureDisplay shows Burner 1, 2 or 3 Warning Flame May not be turning. The air switch may need adjustment Problem Possible Cause Trouble Analysis Procedure Quick Reference Guide Press the enter button when desired setting is reachedChange the marquee on the LCD dis- play Page