Airstream PNEG-343 service manual Seasonal Inspection and Service, Lube Procedures

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SERVICE

SEASONAL INSPECTION AND SERVICE

The dryer is made of weather resis- tant material, and is designed to re- quire a minimum of service. How- ever, each season we recommend the following items be checked be- fore the unit is used, and any dam- aged or questionable parts replaced. These checks will help eliminate possible failures, and assure de- pendable operation of the equip- ment.

1.Shut off electrical power. Open power box and control box, and in- spect for moisture, rodent damage or accumulated foreign material. Remove any foreign material present. Inspect and tighten any loose terminal connections. Re- place any damaged or deteriorated wiring.

2.Check each propellor for freedom of rotation and uniform tip clear- ance. They should also be in- spected for dirt and grain dust, es- pecially inside the hub. Any addi-

tional weight can seriously effect the balance, and result in harmful vibrations and a short bearing life.

3.Check each propellor for free play. Any side play is an indication of defective motor bearings, which should be replaced to prevent a complete motor failure. Make sure motor mount bolts are tight.

4.Motorbearingsshouldbelubricated periodically, depending on operat- ingconditions. Undernormal usage it is desirable to have the motor cleaned, checked and bearings re- packed by an authorized service station every two to three seasons. If the unit is operated continu- ously through most of the year, this service should be performed each year.

Note: If on site bearing relubrication is to be performed, see lubrication instructions for ball bear- ing motors. To keep motor bearings properly lubricated, and dispel any

accumulation of moisture within the windings, the fan and auger motors should be operated for 15 to 30 min- utes each month.

LUBE PROCEDURES

If the motors are equipped with an alemite fitting, clean the tip of the fit- ting and grease with a grease gun. Use 1 or 2 full strokes on motors in NEMA 215 frame and smaller. Use 2 to 3 strokes on NEMA 254 through NEMA 365 frame. Use 3 to 4 strokes on NEMA 404 frames and larger. On motors having drain plugs, remove drain plug and operate motor for 20 minutes before replacing drain plug. On motors equipped with slotted head grease screw, remove screw and apply grease tube to hole. In- sert 2 to 3 inch length of grease string into each hole on motors in NEMA frame and smaller. Insert 3 to 5 inch length on larger motors. On motors having grease drain plugs, remove plug and operate motor for 20 minutes before replacing drain plug.

LUBRICATION INSTRUCTIONS FOR BALL BEARING MOTORS

SUGGESTED LUBRICATION INTERVALS*

Hours of Service per Year

H. P. Range

Suggested Lube Interval

5000

1/8 to 7 1/2

5 years

 

10 to 40

3 years

 

50 to 150

1 year

Continuous Normal Applications

1/8 to 7 1/2

1 year

 

10 to 40

3 years

 

50 to 150

9 months

Seasonal Service (motor is idle for 6

All

1 year-beginning of season

months or more)

 

 

Continuous high ambient tempera-

1/8 to 40

6 months

tures, dirty or moist locations, high

50 to 150

3 months

vibrations or when shaft end gets hot

 

 

* The bearings have been lubricated at the factory, thus no lubrication should be added before start up.

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Contents Ryer Operation Page Series Dryer Operation and Service Table of ContentsWarranty Safety Alert Decals Safety FirstSafety Alert Symbol Careful Operator Is the Best Insurance Against AN AccidentSafety Alert Decals Safety Precautions Keep the Dryer Clean Do not Allow FineMoisture Control Thermostat Moisture Control SwitchDryer Control Panel Information regarding dryer operationLoad Auger Switch Control Power SwitchDrying Mode Switch FAN SwitchesDryer Power Start Switch Dryer Power Stop SwitchElectronic Monitoring Control System Setting the DRY, Cool Batch and Unload TimersSetting the OUT Grain Timer Turning on Electronic Monitoring Control SystemUtilizing Bushel Counter Setting the Load Unload DelaysDryer Safety Circuit Safety Circuit Shutdown Messages Dryer PRE Start Checks PRE Season InspectionONE Speed Operation TWO Speed OperationLoad Auger Metering Roll OperationBurner Safety Burner Test FireEmergency Staged Batch CheckDryer Shutdown Dryer Start UP Continuous Flow and Continuous Batch Start UP ProcedureTurn the control power switch to on Continuous Flow OperationFull Heat Series Continuous Flow Metering Roll SettingsDryer Start UP & Operation Continuous Flow Metering Roll Settings Dry & CoolStaged Batch Operation Staged Batch FAN & Heater Switch Settings Matically shut down during the cooling and unloading cyclesSeries Batch Timer Settings Full Heat Dry & CoolSeries Staged Batch Timer Settings Series Service Guide Lube Procedures ServiceSeasonal Inspection and Service Suggested Lubricants Insulation Class Consistency Type Grease Frame TypeClearance Holes FAN Propellor Removal and InstallationThreaded Bushing Holes FAN Motor Removal and Installation Heater Parts Removal and Installation Metering Roll Servicing Main ControlsService Tool HOW to Determine a Metering Roll ProblemHOW to Clear a Jammed Metering Roll Series Wiring Diagrams INPUT/OUTPUT Board Terminal Identification Series Wiring to Control BOX Series Control Wiring Series Safety Wiring Diagram Series Front Panel Internal Wiring Series Front Panel External Wiring Dryer FAN can Control Wiring Series 220 Volt Single Phase Control Wiring Series 220 Volt 3 Phase Power Wiring Series 440 Volt 3 Phase Power Wiring Trouble Analysis Procedure Problem Possible CauseDisplay shows Burner 1, 2 or 3 Warning Flame May not be turning. The air switch may need adjustment Problem Possible Cause Trouble Analysis Procedure Change the marquee on the LCD dis- play Press the enter button when desired setting is reachedQuick Reference Guide Page