Airstream PNEG-343 service manual Heater Parts Removal and Installation

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SERVICE

HEATER PARTS REMOVAL AND INSTALLATION

Most of the heater parts can be re- moved by simply identifying any at- tached wiring, and then disconnect- ing the obvious mounting parts.

1.Flame sensor: Disconnect the wire connector, and unscrew the flame sensor out of its mount- ing bracket.

2.Gas Solenoid valve coil(s): Unsnap either the plastic cap, or the metal clip on the gas valve, and slide the housing and coil off the valve stem and body. Do not energize the coil when it is removed, as the coil may be come damaged due to exces- sive current flow.

3.Regulator and gas solenoid valve(s): The gas regulator and so- lenoid valve(s) are directional and must be connected as indicated by the markings near the port open- ings. Make sure gas is shut off and purged from the system before re- moving parts.

Note: When installing a liquid

gas solenoid valve on LP models, do not over tighten the connection into the inlet side, as the inlet orifice may become partially blocked.

b. Disconnect gas solenoid valve coils. Be sure to mark which one goes where.

c. Lift pipe (with orifice, solenoid valve and other parts attached), straight up and remove from fan/ heater housing. Orifice and other parts can now be removed from pipe train, if desired.

5.Reassemble: To reassemble parts, reverse the disassembly pro- cedure and check the following:

a.Makesureallpartsarethoroughly cleaned and open.

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b. Use a dependable brand of high temperature pipe caulking compound when assembling gas connections. Apply only a light coating onto male threaded end of fittings.

c. Solenoid valves and gas regula- tors are directional and must be properly installed. Do not attempt to connect gas solenoid valve by applying force to the valve core stem as it may ruin the unit.

d. Make sure all electrical wires are properly connected. Refer to wiring diagrams.

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4.Main Gas Orifice: With fuel shut off and gas purged from system, proceed as follows:

a. Disconnect the plumbing sup- port brackets from the pipe train.

This view of the dryer heater shows 1-high pressure gas solenoid, 2-low pressure gas solenoid, 3-gas solenoid valves, 4-gas regulator and 5- vaporizer adjustment bracket

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Contents Ryer Operation Page Series Dryer Operation and Service Table of ContentsWarranty Safety Alert Decals Safety FirstSafety Alert Symbol Careful Operator Is the Best Insurance Against AN AccidentSafety Alert Decals Safety Precautions Keep the Dryer Clean Do not Allow FineMoisture Control Thermostat Moisture Control SwitchDryer Control Panel Information regarding dryer operationLoad Auger Switch Control Power SwitchDrying Mode Switch FAN SwitchesDryer Power Start Switch Dryer Power Stop SwitchElectronic Monitoring Control System Setting the DRY, Cool Batch and Unload TimersSetting the OUT Grain Timer Turning on Electronic Monitoring Control SystemSetting the Load Unload Delays Dryer Safety CircuitUtilizing Bushel Counter Safety Circuit Shutdown Messages Dryer PRE Start Checks PRE Season InspectionONE Speed Operation TWO Speed OperationLoad Auger Metering Roll OperationBurner Safety Burner Test FireStaged Batch Check Dryer ShutdownEmergency Dryer Start UP Continuous Flow and Continuous Batch Start UP ProcedureTurn the control power switch to on Continuous Flow OperationSeries Continuous Flow Metering Roll Settings Dryer Start UP & OperationFull Heat Continuous Flow Metering Roll Settings Dry & CoolStaged Batch Operation Staged Batch FAN & Heater Switch Settings Matically shut down during the cooling and unloading cyclesSeries Batch Timer Settings Full Heat Dry & CoolSeries Staged Batch Timer Settings Series Service Guide Service Seasonal Inspection and ServiceLube Procedures Suggested Lubricants Insulation Class Consistency Type Grease Frame TypeFAN Propellor Removal and Installation Threaded Bushing HolesClearance Holes FAN Motor Removal and Installation Heater Parts Removal and Installation Metering Roll Servicing Main ControlsHOW to Determine a Metering Roll Problem HOW to Clear a Jammed Metering RollService Tool Series Wiring Diagrams INPUT/OUTPUT Board Terminal Identification Series Wiring to Control BOX Series Control Wiring Series Safety Wiring Diagram Series Front Panel Internal Wiring Series Front Panel External Wiring Dryer FAN can Control Wiring Series 220 Volt Single Phase Control Wiring Series 220 Volt 3 Phase Power Wiring Series 440 Volt 3 Phase Power Wiring Trouble Analysis Procedure Problem Possible CauseDisplay shows Burner 1, 2 or 3 Warning Flame May not be turning. The air switch may need adjustment Problem Possible Cause Trouble Analysis Procedure Press the enter button when desired setting is reached Quick Reference GuideChange the marquee on the LCD dis- play Page