American Dryer Corp ADS-464 manual Compressed AIR System

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C. COMPRESSED AIR SYSTEM

NOTE: Current Production models use a Filter Regulator Assembly while Past Production models used a Filter/Regulator/Lubricator (FRL) Assembly. (Refer to the illustrations below.)

The compressed air system of the ADS-464 dryer consists of a number of pneumatic pistons located throughout the dryer, a Filter Regulator assembly, and pneumatic control panel.

1.Air Pistons

The pistons are actuated by solenoid and flow control valves that are under computer control. The pneumatic pistons are used to:

Tilt the dryer for loading and unloading.

Open and close load and unload doors.

Operate heat reclaimer.

Operate the cool down damper and the intake air damper.

2.Filter Regulator Assembly

The compressed air supply to the dryer is connected into the 3/8-inch F.P.T. fitting located on the rear corner of the lower heat console. This is connected to the Filter Regulator assembly which is located at the bottom rear of the lower heat console section.

The Filter Regulator assembly performs three (3) functions;

a.The filter removes most solids and liquid particles from the compressed air stream and traps them in its bowl where this waste can be readily removed through the drain valve at the bottom of the bowl.

The filter bowl should be cleaned monthly.

b. For dryers manufactured prior to February 26, 1997...

The lubricator injects a mist of oil into the compressed air steam so that the pistons and solenoid valves will function smoothly.

The oiling rate can be adjusted by turning the oil adjustment screw on top of the lubricator.

Oil is added to the bowl should be refilled on a monthly basis with any petroleum-based, non- detergent lightweight oil (SAE 10/150 SSU) which

will readily break up into a mist. DO NOT USE SYNTHETIC OIL or OILS CONTAINING

ADDITIVES or SOLVENTS.

c.The regulator will maintain a nearly constant outlet air pressure of 80 PSI so that the dryer’s air pistons will function normally despite upstream air pressure variation.

NOTE: Dryers manufactured as of February 26, 1997 have their pneumatic components pre-lubricated.

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Contents ADS-464 Installation/Operators Manual For Your Safety Pour Votre Sécurité Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Service Parts Section Important InformationSafety Precautions Explosion could ResultPage SPECIFICATIONS/DIMENSIONS SpecificationsDimensions Installation Procedures Reassembly of DryerPage Page Location Requirements Internal AIR, Electrical and Water Connections Page Page Page Page Page External Supply Connections Page MAN2371 Page Electrical Requirements Latest EditionElectrical Service Specifications PER Dryer Dedicated Sprinkler ServicePage Fresh AIR Supply Requirements Steam Information 900 kg/hrShut Down Instructions PRE START-UP Preparation for OperationCleaning Routine MaintenanceSuggested Cleaning Schedule Monthly Component System Descriptions Tumbler Basket Support and Drive SystemPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaim ER Settings Compressed AIR System Page Internal and External Pilot Air Supply Safety Devices Door Open Service SERVICE/PARTS InformationParts Warranty Information Returning Warranty CardsWarranty Returning Warranty PartsPage Troubleshooting StandardsPower Malfunctions Probable CausesNo Control Power Blue Light Off Machine Main Power Shuts Down Blue Indicator Off 3CRB Not Used Sprinkler Circuit ComponentsSprinkler Circuit Description Page ADS-464 on button does respond Possible Solutions General Description Unless the Water Valve to the Sprinkler is ClosedPage Page Tumbler Section Electrical Malfunctions IntroductionPage Rear Panel Control Problems Emergency Stop E-Stop Function Drum Forward and Reverse Function PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP DS1-B=LOAD Door Switch DS2-B=UNLOAD Door Switch Probable Solutions Page Base Section Electrical Malfunctions LS1-B=FRONT Down Switch LS2-B=REAR Down Switch Lint Screen Must be Cleaned Every Five 5 Drying Cycles Clogged Lint Screen or Lint BAG AIR Pressure Setting Pendant Control Malfunctions SEL a = Load SEL B = UnloadTumbler Forward Pendant --- PB1 Fuse 4 on Main Electrical Panel Faulty Switches Temperature Sensing Temperature Sensing Component Descriptions Exhaust Dsfl Message a Probable CausesDefective Analog Input Module or Channel Circuit Wiring to the Analog Input Module MotorsProbable Solutions ADS-464 Idling ADS-464 Running ADC 06/18/96-3 06/24/96-25 11/12/99-20