American Dryer Corp ADS-464 manual Troubleshooting, Standards

Page 48

SECTION IX

TROUBLESHOOTING

IMPORTANT: YOU MUST DISCONNECT and LOCKOUT THE ELECTRICAL SUPPLY and THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION OR TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration)

STANDARDS.

The information provided will help isolate the most probable components associated with the difficulty described. The experienced technician realizes, however, that a loose connection, or broken or shorted wire may be at fault where electrical components are concerned. DO NOT necessarily suspect the component itself. Electrical parts should always be check for failure before being returned to the factory.

IMPORTANT: When replacing blown fuses, the replacement must be of the exact rating as the fuses being replaced. The information provided should not be misconstrued as a handbook for use by an untrained person in making repairs.

WARNING: ALL SERVICE and TROUBLESHOOTING SHOULD BE PERFORMED BY A QUALIFIED PROFESSIONAL or SERVICE AGENCY.

WARNING: WHILE MAKING REPAIRS, OBSERVE ALL SAFETY PRECAUTIONS DISPLAYED ON THE DRYER or SPECIFIED IN THIS MANUAL.

The following information assumes that the reader has familiarized himself with the introduction to this manual, understands the ADS-464 dryer operation, and has knowledge of the programming features of the dryer.

 

 

PAGE

TROUBLESHOOTING TABLE OF CONTENTS

NUMBER

A.

POWER MALFUNCTIONS

45

B.

TUMBLER (BASKET) ELECTRICAL MALFUNCTIONS

56

C.

BASE SECTION ELECTRICAL MALFUNCTIONS

64

D.

PENDENT CONTROL MALFUNCTIONS

68

E.

TEMPERATURE SENSING

71

F.

MOTORS

74

G.

PLC (PROGRAMMABLE LOGIC CONTROLLER) MESSAGES

76

44

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Contents ADS-464 Installation/Operators Manual For Your Safety Pour Votre Sécurité Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Service Parts Section Important InformationSafety Precautions Explosion could ResultPage SPECIFICATIONS/DIMENSIONS SpecificationsDimensions Installation Procedures Reassembly of DryerPage Page Location Requirements Internal AIR, Electrical and Water Connections Page Page Page Page Page External Supply Connections Page MAN2371 Page Electrical Requirements Latest EditionElectrical Service Specifications PER Dryer Dedicated Sprinkler ServicePage Fresh AIR Supply Requirements Steam Information 900 kg/hrShut Down Instructions PRE START-UP Preparation for OperationRoutine Maintenance CleaningSuggested Cleaning Schedule Monthly Component System Descriptions Tumbler Basket Support and Drive SystemPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaim ER Settings Compressed AIR System Page Internal and External Pilot Air Supply Safety Devices Door Open SERVICE/PARTS Information ServiceParts Warranty Information Returning Warranty CardsWarranty Returning Warranty PartsPage Troubleshooting StandardsPower Malfunctions Probable CausesNo Control Power Blue Light Off Machine Main Power Shuts Down Blue Indicator Off 3CRB Not Used Sprinkler Circuit ComponentsSprinkler Circuit Description Page ADS-464 on button does respond Possible Solutions General Description Unless the Water Valve to the Sprinkler is ClosedPage Page Tumbler Section Electrical Malfunctions IntroductionPage Rear Panel Control Problems Emergency Stop E-Stop Function Drum Forward and Reverse Function PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP DS1-B=LOAD Door Switch DS2-B=UNLOAD Door Switch Probable Solutions Page Base Section Electrical Malfunctions LS1-B=FRONT Down Switch LS2-B=REAR Down Switch Lint Screen Must be Cleaned Every Five 5 Drying Cycles Clogged Lint Screen or Lint BAG AIR Pressure Setting Pendant Control Malfunctions SEL a = Load SEL B = UnloadTumbler Forward Pendant --- PB1 Fuse 4 on Main Electrical Panel Faulty Switches Temperature Sensing Temperature Sensing Component Descriptions Exhaust Dsfl Message a Probable CausesDefective Analog Input Module or Channel Circuit Wiring to the Analog Input Module MotorsProbable Solutions ADS-464 Idling ADS-464 Running ADC 06/18/96-3 06/24/96-25 11/12/99-20