American Dryer Corp ADG-464 manual Compressed AIR System, Additives or Solvents

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C. COMPRESSED AIR SYSTEM

The compressed air system of the ADG-464 dryer consists of a number of pneumatic pistons located throughout the dryer, an FRL (Filter/Regulator/Lubricator) assembly, and pneumatic control panel.

1.Air Pistons:

The pistons are actuated by solenoid and flow control valves that are under computer control. The pneumatic pistons are used to:

Tilt the dryer for loading and unloading.

Open and close load and unload doors.

Operate heat reclaimer.

Operate the cool down damper and the intake air damper.

2.Filter/Regulator/Lubricator (FRL) Assembly

The compressed air supply to the dryer is connected into the 3/8-inch F.P.T. fitting located on the rear corner of the lower heat console. This is connected to the FRL (Filter/Regulator/Lubricator) assembly which is located at the bottom rear of the lower heat console section.

The FRL (Filter/Regulator/Lubricator) assembly performs three (3) functions;

a. The filter removes most solids and liquid particles from the compressed air stream and traps them in its bowl where this waste can be readily removed through the drain valve at the bottom of the bowl.

The filter bowl should be cleaned monthly.

b. For dryers manufactured prior to February 26, 1997 ...

The lubricator injects a mist of oil into the compressed air steam so that the pistons and solenoid valves will function smoothly.

The oiling rate can be adjusted by turning the oil adjustment screw on top of the lubricator.

Oil is added to the bowl should be refilled on a monthly basis with any petroleum-based, non- detergent lightweight oil (SAE 10/150 SSU) which will readily break up into a mist. DO NOT USE SYNTHETIC OIL or OILS CONTAINING

ADDITIVES or SOLVENTS.

c.The regulator will maintain a nearly constant outlet air pressure of 80 PSI (5.51 bar) so that the dryer’s air pistons will function normally despite upstream air pressure variation.

NOTE: For complete operation and maintenance information on the Filter/Regulator/Lubricator (FRL) assembly, refer to the manufacturer data sheets accompanying this manual.

Dryers manufactured as of February 26, 1997 have their pneumatic components pre-lubricated.

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Contents ADG-464 Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Troubleshooting TOC Service PartsReturning Warranty Cards Parts Returning Warranty Parts Section Safety Precautions What to do if YOU Smell GASPage SPECIFICATIONS/DIMENSIONS SpecificationsDimensions Installation Procedures Reassembly of DryerPage Page Location Requirements Internal AIR, Electric and Water Connections Page Page Page Page Page Left Drum Motor External Supply Connections Page Page Electrical Requirements Electrical RequirementsElectrical Service Specifications PER Dryer Page Fresh AIR Supply Requirements PRE START-UP Preparation for OperationRoutine Maintenance CleaningMonthly Component System Descriptions Page Page Main AIR Blower and Heat Reclaimer System Page Compressed AIR System Additives or SolventsPage Page GAS Burner and Ignition System Switch #1 Recycling Mode Page Page Page Page Page Page Page Safety Devices Level Fault Service PartsReturning Warranty Parts Returning Warranty CardsWarranty Page Troubleshooting Probable Causes Power MalfunctionsPossible Solutions No Control Power Blue Light Off Machine Main Power Shuts Down Blue Indicator Off 2CRB Sprinkler Circuit Description Page If no, go to on Possible Solutions General Description Unless the Water Valve to the Sprinkler is ClosedIntroduction Burner Controller Input Signal ComponentsBurner Ignition Burner Section Input Circuit Component DescriptionLoad Door Switch DS1B Output Signal Component Description Stop Detector Relay Contact SMD noGAS Fault Message gas system only Heater Fault Message Possible Solutions Page Page AIR Fault Message HI-TEMP Fault Message Possible Solutions Drum Fault Message Page Tumbler Basket Section Electrical Malfunctions Tumbler Basket Section Electrical ComponentsFollowing is for 2-Door Models only Rear Panel Control Problems Probable Causes Possible Solutions Unload 1 Selection Probable Causes PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UPDoor Open Problem Drum Fault Message Malfunction Probable Causes Page Lint Drawer Proximity Switches Front Door SwitchRear Down Switch LS2 Base Section Electrical MalfunctionsProbable Solutions Lint Chamber Pressure Switch PS3Tumbler Basket Tilt Problems Level Fault Page Lint Screen Mechanism Problem Screen Fault Lint Chamber Air Pressure Problem AIR Fault Pendant Control Malfunctions Pendant Electrical ComponentsVerify Pendant Electrical Signals Wiring Diagram Temperature Sensing Page Temperature Measurement and Sensing Problems Circuit Wiring to the Analog Input Module MotorsMotor Actuation Problems Probable Causes Motor Protection Device DescriptionsPLC Programmable Logic Controller Error Messages Burner Controller stops heat