MasterCraft 2009 MariStar X-Series owner manual Guide to troubleshooting

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guide to troubleshooting

The following chart will assist you in finding and correcting minor mechanical and electrical problems with your MasterCraft boat. Engine manuals include troubleshooting suggestions regarding drive train issues.

To correct a problem, first determine what the symptom is. Start with the first cause and eliminate the possibility of each until the prob- lem is corrected. Due to the specialized skill and tools needed to correct major issues, that information has not been discussed below. If a problem is not addressed herein, please contact an authorized MasterCraft dealer’s service department.

When experiencing a problem, check the surroundings before shutting down the boat. If a sudden stop would place other boaters in jeopardy, continue on until it is safe to slow or stop to analyze the situation. Always be aware of the surroundings and how actions may impact other boaters!

Throttle/shifting problems.

Corroded cables.

Clean and lubricate the cables.

 

Low transmission oil level.

Replenish transmission fluid.

 

Sticking transmission shift detent ball.

Clean and lubricate the detent ball.

 

Kink in cable(s).

Have authorized MasterCraft technician

 

 

replace the cable(s).

 

 

 

Steering problems.

Corroded cable.

Clean and lubricate the cable.

 

Rudder worn.

See authorized MasterCraft dealer’s

 

 

service department.

 

 

 

Excessive vibration.

Bent strut.

Replace the strut.

 

Fouled propeller.

Remove objects from the propeller shaft and rudder.

 

Damaged propeller.

Replace the propeller.

 

Misaligned propeller shaft coupling.

Seek proper alignment.

 

Bent propeller shaft.

See authorized MasterCraft dealer’s

 

 

service department.

 

 

 

Electrical problems.

Open circuit breaker or blown fuse.

Re-set the circuit breaker or replace the fuse.

 

Loose wiring connections or corrosion.

Clean and tighten wiring connections.

 

Defective sending unit.

Replace the sending unit.

 

Shorted wiring harness.

Have the wiring harness repaired.

 

Defective switch or gauge.

See authorized MasterCraft dealer’s

 

 

service department.

 

 

 

No speedometer reading.

Defective speedometer.

Have the speedometer checked or replaced.

 

Defective speedometer paddle wheel.

Have paddle wheel checked or replaced.

 

 

 

Incorrection speedometer reading.

Improper calibration.

Follow calibration instructions in

 

 

Instruments and Gauges section

 

 

of this Manual.

 

 

 

Gauges do not work or the

Breaker has tripped.

Re-set the breaker.

accessory does not work.

Fuse has blown.

Replace the fuse.

 

Low battery.

Check the battery voltage for a loose ground.

 

Insufficient battery supply.

Replace battery with one that has at least 750CCAs.

 

 

 

MasterCraft 2009 Owner’s Manual - Page 20-1

Image 77
Contents 2009 MasterCraft Welcome aboard Page 2-1 Page 16-2, 16-5, Page Table of contents General Precautions Boating safetySafety Afloat Safety EquipmentRequired Equipment Recommended EquipmentSkiing and Wakeboarding Safety Operator’s License Common sense approach Rules of the open water Other Special Situations OvertakingSailing Vessel Right-of-Way Fishing Vessel Right-of-WayGuide to individual models Exhaust Bow Light Transom Drain Plug MariStar Fuel Tank Engine Batteries Filler Star CSX Instrument panels Measurements Aft Light Switch Accessory SwitchesAll Models-Actual Switch Usage Will Vary Volt ReceptacleMariStar 230, X-30, MariStar 245 MariStar 280 Attitude Adjustment or Trim Tab SwitchManual and Automatic Bilge Pump Switch Manual Ballast Empty/Fill SwitchesBlower Switch Circuit BreakersCourtesy Lights Switch Clock Adjustment SwitchDisplay Selector Switch Dual Battery Operation SwitchEngine Synchronizing Switch Engine Hatch SwitchEngine Oil Pressure Gauge MariStar 280/X-80, CSX-220, CSX-265Instrument Panel Gauge Backlighting Switch Heater SwitchLow Voltage Battery Alarm Fuel GaugeOther Alarms Navigation/Anchor Lights SwitchRefrigerator Switch Seat Heat SwitchesSink Switch Shower and/or Slick Boot SwitchTemperature Gauge Shift/Throttle ControlVideo Display Gauge Tower Lights SwitchPage Voltmeter Wash Down SwitchWhat Type of Gasoline To Use Using care when fuelingUsing Oxygenated Fuels or Fuels with Alcohol When the Boat Is Not Used for a WhileWhen Fuel Runs Out or Too Low for Proper Operation Fuels Outside United States and CanadaPage Before Each Operation Safety checks and servicesDuring Operation After OperationAfter Break-In New boat break-inFirst Hours of Operation Page Shifting Gears Before StartingStarting the Engine Stopping UnderwayOperational hints Page Docking and Tie-Up Unusual Operating ConditionsUsing Lifting Slings Using Lifting EyesLifting the boat Storage CradleMarine Growth Corrosion preventionGalvanic Corrosion Stainless Steel and ChromeUpholstery Cleaning the boatHull Teak Wood CarpetFiberglass Swim Platform WindshieldAcceptable Upholstery Cleaners Slick BootUnacceptable Upholstery Cleaners Enclosed HeadApco Mastercraft boat care products MasterCraft Marine Motor Oil & Filters MasterCraft Cleaning & Detailing KitMasterCraft Microfiber Detailing Cloths New Boat Break-In Frequency and Scheduled MaintenanceBefore Each Use After Each UseAnnually Every One Hundred 100 Hours Quarterly Every Fifty 50 HoursInspect the Battery Connections and Hold-Downs Check Raw Water Intake Strainer where equippedInspect the Propeller Shaft Log for Water Entry By the warrantyInspect the Exhaust System for Leaks Inspect the Fuel System for LeaksGeneral Cleaning and Storage Check That the Battery Is Fully ChargedCheck the Engine Mounts Lubricate the Engine Starter Gear and ShaftLubricate the Steering System Check the Propeller Shaft Coupling AlignmentInspect the Exhaust Flaps for Damage Inspect the Complete Fuel System for Leakage Lubricate the Shift and Throttle SystemCheck the Ballast Pump Impeller Fire Extinguisher and Suppression Units Fuel System Treatment General Power Package PreparationGeneral Preparation Other Winterization Preparations Re-Activating the Boat After Storage Ballast System PreparationsChanging Propellers Checking/Repairing PropellersAnchor and Windlass Battery ChargerComfort and convenience Fire Suppression and Extinguishing CoolersHead GPS and ChartplotterBefore operation HeaterLighting Hydraulic Steering SystemLivewell/Kill Box/Catch Box RefrigerationShower or Wash Down Seat Heaters Stereo Equipment Swim/Boarding PlatformsFolding Down the Platform TablesWater Heater TowersVideo Screen Guide to troubleshooting Limited warranty statement Page Page Page Warranty Registration Transfer Warranty registration and transferEvery 100 Hours Date Service log12-1 IndexGauge, Voltmeter Gauges & Switches, Variations Platforms, Swim/Boarding 19-7 Storage & Winterization 17-1 19-9 Transfer, Warranty Registration 22-1 ProStar MariStar Series Saltwater Series