Assembling The Grill Cart, LP gas model only

CAUTION:Whileitispossibleforonepersonto

assemble this grill, obtain assistance from another person when handling some of the larger, heavier pieces, especially the grill head.

1.During unpacking and assembly always wear work gloves and eye protection.

2.Open Lid of shipping carton and remove top sheet of cardboard. Lay cardboard sheet on floor and

use as a work surface to protect floor and grill parts from scratches.

3.Slice all carton corners with a sharp utility knife to lay open the carton panels.

4.Remove all packing materials and parts boxes flanking or resting on grill head.

5.Remove all components packed inside grill head.

6.With an assistant, lift the grill head away from the shipping carton and place it on the cardboard work surface. Be careful not to set grill head down on flexible metal hose of the pre-assemblad valve kit or you may damage the hose.

7.Use the parts list to check that all parts have been included.

8.Inspect the grill for damage as you assemble. Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box. or if you have questions during the assembly process, call:

1-888-317-7642 8am-8pmCST, Mon-Fri

[] Assembling The Grill Cart

NOTE: To aid in assembly, compare hardware to diagrams on page 7 and page 9.

1.Before attaching the Cart Bottom Shelf to the

L,art Legs be sure t.he holes TOrthe DooroStop on L,art Bottom SheeT are _ocatea on the Tront side. Be sure the Cart Leg Brackets and air vents all face outward. Right Cart Leg Bracket has a semi-circle cutout at top front.

See Figure 1.

2.Install the Cart Bottom Shelf between the Cart

Legs. Align ,the holes on Cart Leas with the threaaed hoes at the corners of "Cart Bottom

Shelf. T!ghten securely using 8 of the 1/4"x2" Pattern Nead Screws provided. See Figure 1.

3.Screw the 2 Casters into the Caster Seats (sea

bottom of Cart Legs). Turn the threaded Caster Stem .by hand, clOCKWiseuntil it stops. Tighten

securely usin9 the L,ustomized Wrencn proviaed. See Figure 3.

4.Install the 2 Wheels to the Right Cart Legs by

insertin_ the Wheel Bolt throug]_ the Whee3 and axle hoTe on the Cart Leg as shown in Figure 1.

Put spring washer and 3-/8"nut onto bolt-and. tighten securely using the L,ustomized Wrench provided. Do not overtighten or wheel wilt not turn freely. Snap Wheel Hub Caps onto Wheels.

5.For LP Gas grills:

Place the TanEPull-out Tray Assembly on the Cart Bottom S.helf. Extend the tank Tray .outward from the _racKet so you can a_ign the notes on the Bracket with the threaded holes on the top of Cart Bottom Shelf. Tighten securely using 4 of the 1/4"xl/ 2" Pattern Head Screws provided. See Figure 2.

6.Install the Cart Rear Panel to inside of rear Cart

Legs making, sure that air vents face outward. Align the holes on the Cart Rear Panel with the threaded holes on rear L,art Legs. Tighten

securely using 4 of the 1/4"xl/2" Pattern Head Screws provided. See Figure 3.

Figure	1
CART	LEG
BRACKET_		LEFT CART LEG
		f

RIGHT

CARTLEG

CASTER

SEAT

CASTER

CARTBOTTOM

SHELF

HOLES FOR j

DOOR STOP

WHEEL HUB CAP WHEEL

Figure 2 (LP gas model only)

LEFT CART LEG

TRAY ASSEMBLY

	T
t	i
!	t

TANK PULL-OUT

TRAY BRACKET

CARTBOTTOM

SHELF

RIGHT CART LEG

Figure 3

LEFT CART LEG

CART REAR PANEL

	DOOR Z	RIGHT CART LEG
	BRACKET	RIGHT CART LEG
	BRACKET

CARTBOTTOM

SHELF