Invacare Ranger X Procedure Back Frame, Heavy Duty Models, Mine if new back upholstery is needed

Page 38

PROCEDURE 8

BACK FRAME

 

 

 

CHANGING BACK HEIGHT

 

(FIGURE 2)

B

NOTE: If changing the back height, new back upholstery

may be needed as well. Refer to the following chart to deter-

Amine if new back upholstery is needed:

C

 

BACK UPHOLSTERY HEIGHT RANGES

K

16-17-INCHES

F

18-19-INCHES

R

20-INCHES

A

21-22-INCHES

M

23-24-INCHES

EIf back height required is within the range of the origi- nal back height, only new back canes will be needed.

If the back height required is NOT within the range of the original back height, new back upholstery, as well as new back canes will be needed.

NOTE: Existing hardware and inserts will be reused.

1.Remove the armrests from the wheelchair. Refer to IN- STALLING/REMOVING FLIP BACK ARMRESTS in PROCEDURE 4 of the owner’s manual, 1081227.

NOTE:Notethecorrectmountingscrewmountingpositions to ensure the proper back angle for reinstallation.

NOTE: If needing a reference for proper mounting holes for the back angle required, or if changing the original back angle, refer to BACK ANGLE ADJUSTMENT in this pro- cedure of the manual.

WARNING

The back canes MUST be fastened se- curely to the seat frame BEFORE using the wheelchair. Torque to 75-inch pounds.

13.Secure the two (2) NEW backcanestotheseatframe with the existing four (4) mounting screws, washers, spacers, and locknuts. Use Loctite 242 and torque to 75-inch pounds.

14.Secure the top of the existing/new back upholstery to the back canes with the two (2) existing mounting screws and washers.

15.Secure bottom of the existing/NEW back upholstery to rear of the seat pan.

16.Secure the bottom of the existing/NEW back uphol- stery to the back canes with new tie-wraps.

NOTE: Clean upholstery with warm DAMP cloth and mild detergent to remove superficial soil.

2.Removethetwo(2)mountingscrewsandwashersthat secure the existing back upholstery to the back canes.

3.Remove the four (4) mounting screws, washers, spac- ers, and locknuts that secure the existing back canes to the seat frame.

4.Remove the inserts from the existing back canes.

5.Remove the back assembly from the wheelchair.

6.If applicable, loosen, but do not remove the mounting screwsandlocknutsthatsecurethespreaderbartothe existing back canes.

7.Remove existing back canes from the back assembly.

8.SlidetheinsertsintothebottomoftheNEWbackcanes.

9.Lineupthemountingholesoftheinsertswiththemount- ing holes in the back canes.

NOTE:Tokeeptheinsertslinedupforreinstallationontothe wheelchair,startone(1)ofthemountingscrewsthroughthe back cane from inside of the wheelchair to hold the insert in place.

10.Slide the NEW back canes through the existing/NEW back upholstery and spreader bar.

11.If applicable, loosely tighten the mounting screws that secure the spreader bar to the NEW back canes.

12.Line up the mounting holes in the back canes with the mounting holes in the seat frame.

WARNING

Laundering or moisture will reduce flame retardancy of the upholstery.

NOTE: When replacing the back upholstery, back as- sembly or changing back height, follow these guidelines for spreader bar height (where applicable):

BACK HEIGHT

υSPREADER BAR

 

HEIGHT

16-inches*

5-inches

17-inches*

5-inches

18-19-inches*

7-inches

20-24inches

7-inches

NOTE: Spreader Bar required on back heights 20-24- inches. *Spreader bar ONLY required on these back heightsifthewidthordepthofthechairexceeds19-inches.

υHeightofSpreaderBarfromBottomofBackCanes to Top of Spreader Bar Clamp.

HEAVY DUTY MODELS

NOTE: Spreader bar required on all Heavy Duty models.

BACK HEIGHT

υSPREADER BAR

 

HEIGHT

16-17-inches

5-inches

18-24-inches

7-inches

υHeight of Spreader Bar from Bottom of Back

Canes to Top of Spreader Bar Clamp.

38

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Contents Storm Series Wheelchairs I N G E C I a L T E STable of Contents Table of Contents Limited Warranty Specification S SpecificationsSpecifications Arrow FWD has a 400 lb. ratingProcedure General Guidelines Repair or Service InformationGeneral Guidelines Procedure MOTOR/GEARBOXSuspension Arm MWD ModelsFWD Models Located on insideBattery Charger Connector Digital Voltmeter Using Hydrometer to Check Battery Cells Lead Acid FigureTroubleshooting Procedure Field Load Test FigureNumber of Floating Balls Will Vary Motor Testing FigureProcedure Troubleshooting According to ChargeCap Motor Pin Motor Connector ELECTRO-MECHANICAL Parking Brake Testing FigureOhmmeter Motor Connector Cap Motor Pin Motor Connector OhmmeterHardware Torque Specifications Standard Seat FrameCaptains VAN Seat Adjustable Seat FrameHardware Torque Specifications Procedure Loctite and Torque to 75 in/lbs Torque to 156 in/lbsPneumatic with Flat-Free Wheel Halves Torque to Inch WheelsWheel Halves Pneumatic Wheel Halves 8 inch Torque to 18 in/lbsPneumatic with Flat-Free Pneumatic Wheel HalvesTorque to 360 in/lbs Torque to 156 in/lbs Torque to 156 in/lbs 1020 in/lbsTorque to 156 in/lbs Torque to 160 in/lbs Loctite Replacing Captains VAN Seat Armrest Plate Figure Arms ProcedureThis Procedure Includes the Following Replacing Armrest Pads Captains VAN Seats FigureH O L S T E R Y Replacing Seat Positioning Strap Captains VAN Seats FigureReplacing Back Upholstery Figure Van Seat Frame Seat Positioning StrapΥHeight of Spreader Bar from Bottom of Back ΥSPREADER BARΥSPREADER BAR Inches Canes to Top of Spreader Bar ClampM E Replacing Exact Same Size Standard Seat Frame REMOVING/INSTALLING Standard Seat Frame Subassembly FigureSeat Frame Procedure RemovingInches Adjustable Seat Frame FigureSeat Frame Inch Inch deep InchesChanging Seat Depth Between 12 and 15- Inches Figure A T M ETorque to Wheelchair to hold the insert in place Changing Seat Width Standard and Adjustable Seat FrameBrackets, note the Back Angle for reinstallation Mounting Screws Torque to 75-inch poundsSeat Width Side Spacers CenterCoved Washer Component ReplacementMounting Screws Center FrameRemoving Captains Van Seat INSTALLING/REMOVING Captains VAN Seat Assembly FigureInstalling Captains Van Seat Torque to 75-inchPerform one 1 of the following sections Remove the captains van seatAssembly. Refer toAdjustable Frames Perform the instructions outlined in PreparaRemove the seat cushion from the seat pan REMOVING/INSTALLING Seat PAN FigureInstalling Seat Dump Mount Seat Angle AdjustmentInstallation Orientation Replacing Seat Support Brackets Figure Base Frame ProcedureReplacing Seat Mounting Plates Figure S E M EProcedure Base Frame Replacing Seat Support Bracket T-NUTS FigureRWD and MWD Models Figure Replacing Battery Charger Bracket and T-NUTBattery Charger Connector Mount Arrow FWD Model FigureSeat Support Bracket Base Frame REMOVING/INSTALLING Seat Stop Screws FigureMounting Screw Battery Charger Connector Bracket Base Frame Stop Screw Front Seat Stop ScrewC K REMOVING/INSTALLING CJ Back Brackets FigureBack Frame Procedure CJ Bracket mounts Front Holes on Back Angle Detail a PlatesHeavy Duty Models Procedure Back FrameRemove the back assembly from the wheelchair Mine if new back upholstery is neededSteps 6,17 Steps 2Steps 6,11 Steps 4,8Back Angle Adjustment Figure Batteries Procedure T T ET T E R I E S Connecting Battery CablesProcedure 9BATTERIES Group 24 BatteriesBattery Box Bottom Detail aTerminals ends. Refer to Detail a in Figure Group 22 Battery Base Frames FigureRemove battery terminal caps from battery Front Single BatteryBottom Tery Cable Rear Jumper Battery BoxDescription and Use of Battery Chargers Battery Discharge Indicator BDI in LCD ReadoutBattery Discharge Indicator BDI Charging Batteries FigureRequired Items Recommended Battery Types INSTALLING/REMOVING Group 24 Battery Boxes FigureIf one 1 battery is defective Cleaning Battery TerminalsINSTALLING/REMOVING Group 22 Battery BOX Figure This manual REMOVING/INSTALLING the E Wiring Harness FigureProcedure Wiring Harness E S S Adjusting Limit Switch Figure Recline Angle 4 inches 61oReplacing Retainer Clip Retention STRAP/RETAINERReplacing Retainer Bar Perform one 1 the followingSpacer Retainer ProcedureSpacer Locknuts Mounting Screws Battery Box Sub-Frame Retainer ClipTubes Drive WHEELS/CASTERS REMOVING/INSTALLING Drive Wheels FigureReplacing Pneumatic Tires WHEELS/ MotorsREMOVING/INSTALLING Drive Wheel HUB Figure Replacing Forks Figure REMOVING/INSTALLING Casters FigureInstalling Casters WHEELS/MOTORSWasher Shock Motor Connector Coupling AllenLocknut Spacer Remove motor with motor lock lever from suspen- sion arm REMOVING/INSTALLING Motor GEARLESS/BRUSHLESS Brake Release ShaftElectronics REMOVING/INSTALLING Mkiv Controller FigureRepositioning Mkiv Joystick VAN Seat Models Figure E C T R O N I C SMounting Screw Shock Arrow Fwd ModelBase Frame Spacer Recliner Positioning Limit Switch FigureSwitch Washers Actuator Overtighten C L I N E RRod Measures 21/32-inches Mounting Screws and Washers Replacing Recliner Cable Assemblies FigureGas Cylinder Do not Over-Tighten Gas Cylinder ActuatorREPLACING/ADJUSTING GAS Cylinders Figure Replacing Gas CylinderChanging Back Height Procedure ReclinerAdjusting Gas Cylinder Changing Seat Depth Figure Recliner ProcedureSeat Pan Removal/Replacement Procedures Changing Seat WidthSpacer Base Frame Seat Mount Plate Inside Suspension Arm AssemblyRemove seat pan on recliner Battery BOX SUB-FRAME Figure REMOVING/INSTALLING GroupREMOVING/INSTALLING Group 22 Battery BOX Tray Figure MWD Wheelchairs ProcedureInstalling Group 24 Components Figure Procedure MWD WheelchairsFront Locknuts Battery Mount Frame Rear LocknutsGroup 24 Battery Base Frames Figure Shock ReplacementBattery Box StepsBase Frame Mounting Shock Screw Shock Battery Box Sub-Frame Retainer Clip Top of ShockMounting Screw Spring Washer Inner Link Spacer Suspension ArmMounting Screw Suspension Arm Spring Washer Shock Spring Replacement FigureBattery Mount Bracket Base Frame Shock LocknutShock Spring Base Replacing Stabilizer Fork Assembly FigureReplacing Stabilizer Wheels Figure Replacing Stabilizer Adjusting Weight DistributionMWD Wheelchairsprocedure Cylinder Spring FigureAdjusting Spring Compression Adjusting Stabilizers FigureHeight Adjustment 16-18 x 1-1/4-inch Mounting Screws 16-18 x 2-1/2-inch REMOVING/INSTALLING Gearbox FigureReplacing Suspension ARM Figure Motor Gearbox Suspension ArmBracket End Suspension Arm Inner Link Spacer Mounting Screw Tubular End Suspension ArmSteps 6,10 Anti-Tipper Wheel Replacement REMOVING/INSTALLING Group 22 Battery BOX Tray FigureShock Replacement Age may resultRubber Procedure RWD WheelchairsBattery Tray ElementSpacer Retainer Clip Shock Replacement FigureRWD Wheelchairs Procedure Or Rubber ElementShock Mounting Screw Suspension Arm Spacer TopShock Retainer Bar Locknut Shock Mounting Screw Suspension ArmSpacer Clip is against the battery box retainer RWD WheelchairsprocedureBattery BOX or INSTALLING/REMOVING This manual Shock Eyelet Assembly Retainer Spring BaseBase Frame Mounting Screw Rubber Element Replacement FigureShock Hex Screw Battery Mount Bracket Adjustment Options REMOVING/INSTALLING GearboxAdjusting Weight Distribution Figure 16-18 2-inch 4-inchRepositioning the MOTOR/ Gearbox Figure AssemblyAdjusting Weight Distribution Procedure Mounting Screws Washer Seat Support Bracket Base FrameInch Rearward Lengthens the wheelbase Repositioning the GEARLESS/BRUSHLESS Motor ,14Standard Position Lengthens the wheel Securely tighten adjustment screw Brushless Motor in this procedure of theW ManualBatterybase Frames in Procedure 9 This manual Suspension Arm Mounting Washer ScrewsCharger cable to the suspension arm ANTI-TIPPER Wheel Replacement FigureInstructions Anti-Tipper Wheel Spacer LocknutLower REMOVING/INSTALLING ANTI-TIP AssemblyAnti-Tip Washers LocknutsREMOVING/INSTALLING Side Shroud Assembly Figure REMOVING/INSTALLING Front Shroud FigureREMOVING/INSTALLING Rear Shroud Figure FWD Wheelchairs ProcedureREMOVING/INSTALLING Counterweight Figure FWD WheelchairsMounting Bracket Counterweight Bottom Shoulder Screw Replacing Group 24 Battery BOX SUB-FRAME FigureHandle Outside LowerEdgeCounterweight Bottom Shoulder Screw Bottom Slot in Mounting BracketREMOVING/INSTALLING Shocks Figure Procedure FWD WheelchairsTIE ROD Replacement Figure Adjusting/InstallingIng tie rods Remove the Existing sensor cable assembly Sensor Cable Assembly Replacement FigureBattery wiring harness Detail C Socket Suspension Screw ArmSHORT Motor GearboxBattery Box Sub Frame Sensor Washer Tie Wrap CREMOVING/INSTALLING Wiring Harness Figure Replacing the Suspension ARMTie Wrap B ChargerporttothemountingbracketDETAILA.SeCurelyTighten Tie Wrap a14 to 16 inches Inches 17 to 18 inches 19 to 20 inches Adjusting Weight Distribution For New Seat DepthMounting Screws Seat Support Brackets Front Angle Footboard ADJUSTMENTS- DEPTH/HEIGHT/ANGLE FigureDepth HeightMounting Positions Footrest Angle AdjustmentsFlat Screws Hub CapHorizontal Position Cam FWD Wheelchairs ProcedureRight Front Shroud Footrest105 106 Limited Warranty Limtied Warranty
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