Invacare Ranger X REMOVING/INSTALLING the E Wiring Harness Figure, Procedure Wiring Harness

PROCEDURE 10 WIRING HARNESS

This Procedure includes the following:

WRemoving/Installing the Wiring Harness

IAdjusting Limit Switch

R

IWARNING

NAfter ANY adjustments, repair or service and BE- G FORE use, make sure that all attaching hardware

His tightened securely - otherwise injury or dam-

Aage may result.

R

NREMOVING/INSTALLING THE E WIRING HARNESS (FIGURE 1)

SNOTE: This procedure is for the FWD and MWD

Smodels ONLY. For the removing and installing the wir- ing harness on the Arrow FWD refer to REMOVING/ INSTALLING WIRING HARNESS in PROCEDURE

17of this manual.

Removing

1.Removethebatterybox(es).RefertoINSTALLING/RE- MOVINGGROUP24 BATTERYBOXESorINSTALL- ING/REMOVINGGROUP24 BATTERYBOXinPRO- CEDURE 9 of this manual.

2.Perform one (1) of the following:

For Group 24 Batteries - remove the two mounting screws and locknuts that secure the wiring harness bracket to the base frame (DETAIL “A”).

For Group 22 Batteries - cut the tie wrap that se- cures the rear portion of the wiring harness and joy- stick cable to the rear of the seat frame (DETAIL“B”).

3.Perform one (1) of the following sections:

4.Disconnectthebatteryharness/chargercable(BLUE) from the controller connector (BLUE).

5.Remove the two mounting screws that secure the charger cable to the mounting bracket.

6.Remove the wiring harness.

Installing

1.For Group 24 Batteries Only - Install NEW wir- ing harness w/bracket to the rear of the sub-frame and torque mounting screws to 160-inch pounds (DETAIL “A”).

2.For Group 22 and Group 24 Batteries - Secure the charger cable to the mounting bracket with the two (2) mounting screws. Securely tighten (DE- TAIL “C” OR “D”).

3.For Group 22 and Group 24 Batteries - Con- nect the battery harness/charger cable (BLUE) to the controller connector (BLUE) (DETAIL “C” or “D”).

4.Perform one (1) of the following sections:

SECOND GENERATION WHEELCHAIRS WITH MOTOR/GEARBOX ASSEMBLY

A.For Group 22 and Group 24 Batteries - Group the two (2) motor/controller connections together along with the controller/wiring har- ness connection (BLUE) and secure with TIE- WRAPS A and B (DETAIL “C”).

B.For Group 22 and Group 24 Batteries - Se- cure the Wiring Harness Cable, Battery Charger Cable, Controller Connector Cable, and Motor Connector Cable to the suspension arm with TIE-WRAP C (DETAIL “C”).

SECOND GENERATION WHEELCHAIRS WITH MOTOR/GEARBOX ASSEMBLY

A.Cut tie-wraps A and B that secure the two (2) motor/controller connections and the controller/ wiring harness connection (BLUE connectors) together (DETAIL “C”).

B.Cut tie-wrap C that secures the battery charger cable, motor connector cable, controller connec- tor cable, and wiring harness cable to the base frame (DETAIL “C”).

SECOND GENERATION WHEELCHAIRS WITH GEARLESS/BRUSHLESS MOTOR

A.Cut tie-wrap A that secures the battery charger cable to the base frame (DETAIL “B”).

NOTE: For STEPS 4-6 refer to Detail “C” or “D”.

SECOND GENERATION WHEELCHAIRS WITH GEARLESS/BRUSHLESS MOTOR OPTION:

A.For Group 22 and Group 24 Batteries - Se- cures the battery charger cable to the base frame with TIE-WRAP A (DETAIL “D”).

5.For Group 22 Batteries Only - Tie-wrap NEW wir- ing harness and joystick cable to the rear of the seat frame (DETAIL “B”).

6.Reinstall the battery box(es). Refer to INSTALLING/ REMOVING GROUP 24 BATTERY BOXES or IN-

STALLING/REMOVING GROUP22 BATTERYBOX in PROCEDURE 9 of this manual.

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