Invacare Arrow, Torque SP, Ranger X service manual Tubular End Suspension Arm, Steps 6,10

Page 78

PROCEDURE 15

MWD WHEELCHAIRS

 

 

 

3.

Removegearboxfromtheexistingsuspensionarm.Re-

 

 

fertoREMOVING/INSTALLINGGEARBOXinthisproce-

M

 

dureofthemanual.

4.

Remove the mounting screw, two (2) flat washers,

W

 

two (2) spring washers, two (2) inner link spacers,

D

 

and locknut that secures the bracket end of the sus-

Wpension arm, the bottom of the shock, and stabilizer

Hbracket together.

E

5. Remove plug button from the middle of base frame.

E

 

L6. Remove the mounting screw and the beveled wash-

Cers that secures the tubular end of the suspension

H arm assembly to the base frame.

A

7. Remove the suspension arm from the wheelchair.

I

R8. Position bracket end of NEW suspension arm around

S shock.

9.Thread existing mounting screw through stabilizer bracket, bracket end of suspension arm, and bottom of shock with mounting screw, two (2) flat washers, two (2) spring washers, two (2) inner link spacers, and locknut. See DETAIL“A” for proper hardware ori- entation. Bracket End of Suspension Arm

Tubular End of

Suspension Arm

NOTE: When installing the tubular end of the NEW sus- pension arm, the beveled washer MUST be placed on the inside and outside of the base frame, with the bevels facing each other.

10.Secure tubular end of the NEW suspension arm as- sembly to base frame with existing mounting screw.

11.Torque suspension arm mounting screw (1/2 x 7- inches) to 85 FOOT pounds (approximately 1,020- inch pounds) and replace plug buttons.

12.Reinstallthegearboxontotheexisting suspensionarm. RefertoREMOVING/INSTALLINGGEARBOXinthis procedure of the manual.

13.Perform one (1) of the following:

A.(GROUP 24) - Tighten the mounting screws that secures the wiring harness and the battery sub- frame to the base frame assembly.

B.(GROUP 22) - tighten the two (2) mounting screws that secures the rear of the battery tray to the sub-frame assembly.

14.Reinstall the drive wheel onto the wheelchair. Refer to REMOVING/INSTALLING DRIVE WHEELS in PROCEDURE 12 of this manual.

15.Repeat STEPS 1-14 for the opposite side of the wheelchair, if necessary.

Tubular End of

Suspension Arm

(STEPS 6,10)

Base Frame

STEPS 4,8, AND 9

Bracket End of

Suspension Arm

Inner Link

Spacer

NOTE: Top of shock and stabi- lizer exploded away for clarifica- tionpurposesonly.Removalfrom base frame is not required.

Mounting

Screw

 

 

 

Flat

Beveled

 

 

Washer

 

 

 

Washer

Hex Nut

Spring Washer

 

(STEPS

Stabilizer Bracket

(STEPS 6,11)

 

6,10)

 

Bottom of Shock

Locknut

 

 

Mounting Screw (STEPS 6,10)

Plug Button (STEP 5)

FIGURE 13 - REPLACING SUSPENSION ARM

78

Page 77 Page 79
Image 78
Page 77 Page 79
Contents Storm Series Wheelchairs I N G E C I a L T E STable of Contents Table of Contents Limited Warranty Specification S SpecificationsSpecifications Arrow FWD has a 400 lb. ratingProcedure General Guidelines Repair or Service InformationGeneral Guidelines Procedure MOTOR/GEARBOXSuspension Arm MWD ModelsFWD Models Located on insideBattery Charger Connector Digital Voltmeter Using Hydrometer to Check Battery Cells Lead Acid FigureTroubleshooting Procedure Field Load Test FigureNumber of Floating Balls Will Vary Motor Testing FigureProcedure Troubleshooting According to ChargeCap Motor Pin Motor Connector ELECTRO-MECHANICAL Parking Brake Testing FigureOhmmeter Motor Connector Cap Motor Pin Motor Connector OhmmeterHardware Torque Specifications Standard Seat FrameCaptains VAN Seat Adjustable Seat FrameHardware Torque Specifications Procedure Loctite and Torque to 75 in/lbs Torque to 156 in/lbsPneumatic with Flat-Free Wheel Halves Torque to Inch WheelsWheel Halves Pneumatic Wheel Halves 8 inch Torque to 18 in/lbsPneumatic with Flat-Free Pneumatic Wheel HalvesTorque to 156 in/lbs 1020 in/lbs Torque to 156 in/lbs Torque to 160 in/lbs LoctiteTorque to 360 in/lbs Torque to 156 in/lbs Replacing Captains VAN Seat Armrest Plate Figure Arms ProcedureThis Procedure Includes the Following Replacing Armrest Pads Captains VAN Seats FigureH O L S T E R Y Replacing Seat Positioning Strap Captains VAN Seats FigureReplacing Back Upholstery Figure Van Seat Frame Seat Positioning StrapΥHeight of Spreader Bar from Bottom of Back ΥSPREADER BARΥSPREADER BAR Inches Canes to Top of Spreader Bar ClampM E Replacing Exact Same Size Standard Seat Frame REMOVING/INSTALLING Standard Seat Frame Subassembly FigureSeat Frame Procedure RemovingInches Adjustable Seat Frame FigureSeat Frame Inch Inch deep InchesA T M E Torque toChanging Seat Depth Between 12 and 15- Inches Figure Wheelchair to hold the insert in place Changing Seat Width Standard and Adjustable Seat FrameBrackets, note the Back Angle for reinstallation Mounting Screws Torque to 75-inch poundsSeat Width Side Spacers CenterCoved Washer Component ReplacementMounting Screws Center FrameRemoving Captains Van Seat INSTALLING/REMOVING Captains VAN Seat Assembly FigureInstalling Captains Van Seat Torque to 75-inchPerform one 1 of the following sections Remove the captains van seatAssembly. Refer toAdjustable Frames Perform the instructions outlined in PreparaREMOVING/INSTALLING Seat PAN Figure InstallingRemove the seat cushion from the seat pan Seat Angle Adjustment Installation OrientationSeat Dump Mount Replacing Seat Support Brackets Figure Base Frame ProcedureReplacing Seat Mounting Plates Figure S E M EProcedure Base Frame Replacing Seat Support Bracket T-NUTS FigureRWD and MWD Models Figure Replacing Battery Charger Bracket and T-NUTBattery Charger Connector Mount Arrow FWD Model FigureSeat Support Bracket Base Frame REMOVING/INSTALLING Seat Stop Screws FigureMounting Screw Battery Charger Connector Bracket Base Frame Stop Screw Front Seat Stop ScrewC K REMOVING/INSTALLING CJ Back Brackets FigureBack Frame Procedure CJ Bracket mounts Front Holes on Back Angle Detail a PlatesHeavy Duty Models Procedure Back FrameRemove the back assembly from the wheelchair Mine if new back upholstery is neededSteps 6,17 Steps 2Steps 6,11 Steps 4,8Back Angle Adjustment Figure Batteries Procedure T T ET T E R I E S Connecting Battery CablesProcedure 9BATTERIES Group 24 BatteriesBattery Box Bottom Detail aGroup 22 Battery Base Frames Figure Remove battery terminal caps from batteryTerminals ends. Refer to Detail a in Figure Front Single BatteryBottom Tery Cable Rear Jumper Battery BoxDescription and Use of Battery Chargers Battery Discharge Indicator BDI in LCD ReadoutBattery Discharge Indicator BDI Charging Batteries FigureRequired Items Recommended Battery Types INSTALLING/REMOVING Group 24 Battery Boxes FigureIf one 1 battery is defective Cleaning Battery TerminalsINSTALLING/REMOVING Group 22 Battery BOX Figure REMOVING/INSTALLING the E Wiring Harness Figure Procedure Wiring HarnessThis manual E S S Adjusting Limit Switch Figure Recline Angle 4 inches 61oReplacing Retainer Clip Retention STRAP/RETAINERReplacing Retainer Bar Perform one 1 the followingSpacer Retainer ProcedureSpacer Locknuts Mounting Screws Battery Box Sub-Frame Retainer ClipTubes Drive WHEELS/CASTERS REMOVING/INSTALLING Drive Wheels FigureReplacing Pneumatic Tires WHEELS/ MotorsREMOVING/INSTALLING Drive Wheel HUB Figure Replacing Forks Figure REMOVING/INSTALLING Casters FigureInstalling Casters WHEELS/MOTORSMotor Connector Coupling Allen Locknut SpacerWasher Shock Remove motor with motor lock lever from suspen- sion arm REMOVING/INSTALLING Motor GEARLESS/BRUSHLESS Brake Release ShaftElectronics REMOVING/INSTALLING Mkiv Controller FigureRepositioning Mkiv Joystick VAN Seat Models Figure E C T R O N I C SArrow Fwd Model Base Frame SpacerMounting Screw Shock Recliner Positioning Limit Switch FigureSwitch Washers Actuator Overtighten C L I N E RRod Measures 21/32-inches Mounting Screws and Washers Replacing Recliner Cable Assemblies FigureGas Cylinder Do not Over-Tighten Gas Cylinder ActuatorREPLACING/ADJUSTING GAS Cylinders Figure Replacing Gas CylinderProcedure Recliner Adjusting Gas CylinderChanging Back Height Changing Seat Depth Figure Recliner ProcedureSeat Pan Removal/Replacement Procedures Changing Seat WidthPlate Inside Suspension Arm Assembly Remove seat pan on reclinerSpacer Base Frame Seat Mount Battery BOX SUB-FRAME Figure REMOVING/INSTALLING GroupREMOVING/INSTALLING Group 22 Battery BOX Tray Figure MWD Wheelchairs ProcedureInstalling Group 24 Components Figure Procedure MWD WheelchairsFront Locknuts Battery Mount Frame Rear LocknutsGroup 24 Battery Base Frames Figure Shock ReplacementBattery Box StepsBase Frame Mounting Shock Screw Shock Battery Box Sub-Frame Retainer Clip Top of ShockMounting Screw Spring Washer Inner Link Spacer Suspension ArmMounting Screw Suspension Arm Spring Washer Shock Spring Replacement FigureBattery Mount Bracket Base Frame Shock LocknutReplacing Stabilizer Fork Assembly Figure Replacing Stabilizer Wheels FigureShock Spring Base Replacing Stabilizer Adjusting Weight DistributionMWD Wheelchairsprocedure Cylinder Spring FigureAdjusting Stabilizers Figure Height AdjustmentAdjusting Spring Compression 16-18 x 1-1/4-inch Mounting Screws 16-18 x 2-1/2-inch REMOVING/INSTALLING Gearbox FigureReplacing Suspension ARM Figure Motor Gearbox Suspension ArmTubular End Suspension Arm Steps 6,10Bracket End Suspension Arm Inner Link Spacer Mounting Screw Anti-Tipper Wheel Replacement REMOVING/INSTALLING Group 22 Battery BOX Tray FigureShock Replacement Age may resultRubber Procedure RWD WheelchairsBattery Tray ElementSpacer Retainer Clip Shock Replacement FigureRWD Wheelchairs Procedure Or Rubber ElementShock Mounting Screw Suspension Arm Spacer TopShock Retainer Bar Locknut Shock Mounting Screw Suspension ArmSpacer Clip is against the battery box retainer RWD WheelchairsprocedureBattery BOX or INSTALLING/REMOVING This manual Shock Eyelet Assembly Retainer Spring BaseRubber Element Replacement Figure Shock Hex Screw Battery Mount BracketBase Frame Mounting Screw Adjustment Options REMOVING/INSTALLING GearboxAdjusting Weight Distribution Figure 16-18 2-inch 4-inchRepositioning the MOTOR/ Gearbox Figure AssemblyAdjusting Weight Distribution Procedure Mounting Screws Washer Seat Support Bracket Base FrameRepositioning the GEARLESS/BRUSHLESS Motor ,14 Standard Position Lengthens the wheelInch Rearward Lengthens the wheelbase Securely tighten adjustment screw Brushless Motor in this procedure of theW ManualBatterybase Frames in Procedure 9 This manual Suspension Arm Mounting Washer ScrewsCharger cable to the suspension arm ANTI-TIPPER Wheel Replacement FigureInstructions Anti-Tipper Wheel Spacer LocknutLower REMOVING/INSTALLING ANTI-TIP AssemblyAnti-Tip Washers LocknutsREMOVING/INSTALLING Side Shroud Assembly Figure REMOVING/INSTALLING Front Shroud FigureREMOVING/INSTALLING Rear Shroud Figure FWD Wheelchairs ProcedureREMOVING/INSTALLING Counterweight Figure FWD WheelchairsMounting Bracket Counterweight Bottom Shoulder Screw Replacing Group 24 Battery BOX SUB-FRAME FigureHandle Outside LowerEdgeCounterweight Bottom Shoulder Screw Bottom Slot in Mounting BracketREMOVING/INSTALLING Shocks Figure Procedure FWD WheelchairsTIE ROD Replacement Figure Adjusting/InstallingIng tie rods Remove the Existing sensor cable assembly Sensor Cable Assembly Replacement FigureBattery wiring harness Detail C Socket Suspension Screw ArmSHORT Motor GearboxBattery Box Sub Frame Sensor Washer Tie Wrap CREMOVING/INSTALLING Wiring Harness Figure Replacing the Suspension ARMTie Wrap B ChargerporttothemountingbracketDETAILA.SeCurelyTighten Tie Wrap aAdjusting Weight Distribution For New Seat Depth Mounting Screws Seat Support Brackets Front14 to 16 inches Inches 17 to 18 inches 19 to 20 inches Angle Footboard ADJUSTMENTS- DEPTH/HEIGHT/ANGLE FigureDepth HeightMounting Positions Footrest Angle AdjustmentsFlat Screws Hub CapHorizontal Position Cam FWD Wheelchairs ProcedureRight Front Shroud Footrest105 106 Limited Warranty Limtied Warranty
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