Invacare Arrow, Torque SP, Ranger X Positioning Limit Switch Figure, Recliner, C L I N E R

Page 63

RECLINER

PROCEDURE 14

 

 

This Procedure Includes the Following:

Positioning Limit Switch

Adjusting Limit Switch

Replacing Recliner Cable Assemblies

Replacing/Adjusting Gas Cylinders Changing Back Height Changing Seat Depth Changing Seat Width

Installing/Replacing Adjustable 16 to 19-inch Deep Recliner Seat Frame onto Arrow or X Base

WARNING

AfterANYadjustments,repairorserviceandBEFORE use, make sure that all attaching hardware is tight- ened securely - otherwise injury or damage may result.

POSITIONING LIMIT SWITCH (FIGURE 1)

NOTE: The battery charger connector, as well as, the limit switch are factory set on the RIGHT side of the wheelchair. However, they can be positioned on either side for user convenience. The limit switch MUST BE positioned on the same side as the battery charger connector.

1.Cut the two (2) tie wraps that secure the limit switch wire to the seat frame.

2.Remove the two (2) mounting screws and washers that secure the actuator to the gas cylinder pivot block.

3.Position actuator on opposite gas cylinder pivot block.

CAUTION

DO NOT over tighten the mounting screws that se- cure the actuator to the pivot block. Damage to actuator will occur.

4.Secure the actuator to the pivot block with the two (2) mounting screws and washers. DO NOT overtighten.

5.Remove the mounting screw that secures the wire retainer to the inside of the seat frame.

6.Remove the two (2) mounting screws and washers that secure the limit switch sensor to the seat frame.

7.Turn limit switch sensor over so opposite side is facing up and the wire is on the INSIDE of the seat frame.

8.Position the limit switch sensor onto the opposite side of the seat frame.

CAUTION

DO NOT over tighten the mounting screws that secure the limit switch sensor to the seat frame. Damage to the limit switch sensor will occur.

9.Secure limit switch sensor to the seat frame with the two (2) mounting screws and washers.

10.Secure the wire retainer onto the INSIDE of the seat frame with the mounting screw.

11.Tie wrap the limit switch wire to the seat frame.

12.Adjust the limit switch. Refer to ADJUSTING LIMIT SWITCH in this procedure of the manual.

Mounting Screws (DO

Limit Switch Sensor

NOT Over Tighten)

 

Washers

Tie

WrapsMounting

Screws

 

 

Wire

 

 

Retainer

Seat

 

Actuator

Frame

 

 

Limit

Gas Cylinder

Mounting Screws

Pivot Block

(DO NOT

Switch

 

Washers Actuator Overtighten)

Sensor

FIGURE 1 - POSITIONING LIMIT SWITCH

ADJUSTING LIMIT SWITCH (FIGURE 2)

WARNING

NEVER operate the wheelchair while in any re- cline position over 105o RELATIVE TO THE SEAT FRAME. If the limit switch does not stop the wheel- chair from operating in a recline position greater than 105o RELATIVE TO THE SEAT FRAME, do not operate the wheelchair. Adjust the limit switch BEFORE using the wheelchair, otherwise injury or damage can occur.

1.Recline the back of the wheelchair until the gas cylin- der rod measures 3-21/32 of an inch.

2.Turn the power of the joystick to the ON position.

NOTE:ALLsegmentsofthebargraphonthejoystickshould start to flash on and off and the wheelchair should not op- erate.

3.IF the wheelchair operates, proceed to the following steps to adjust the actuator on the gas cylinder pivot block:

A.Loosen, but do not remove, the two (2) mounting screws and washers that secure the actuator to the gas cylinder pivot block.

R E C L I N E R

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Contents Storm Series Wheelchairs E C I a L T E S I N GTable of Contents Table of Contents Limited Warranty Specifications Specification SArrow FWD has a 400 lb. rating SpecificationsRepair or Service Information Procedure General GuidelinesMOTOR/GEARBOX General Guidelines ProcedureLocated on inside MWD ModelsFWD Models Suspension ArmField Load Test Figure Using Hydrometer to Check Battery Cells Lead Acid FigureTroubleshooting Procedure Battery Charger Connector Digital VoltmeterAccording to Charge Motor Testing FigureProcedure Troubleshooting Number of Floating Balls Will VaryCap Motor Pin Motor Connector Ohmmeter ELECTRO-MECHANICAL Parking Brake Testing FigureOhmmeter Motor Connector Cap Motor Pin Motor ConnectorStandard Seat Frame Hardware Torque SpecificationsLoctite and Torque to 75 in/lbs Torque to 156 in/lbs Adjustable Seat FrameHardware Torque Specifications Procedure Captains VAN SeatPneumatic Wheel Halves 8 inch Torque to 18 in/lbs Inch WheelsWheel Halves Pneumatic with Flat-Free Wheel Halves Torque toPneumatic Wheel Halves Pneumatic with Flat-FreeTorque to 156 in/lbs 1020 in/lbs Torque to 156 in/lbs Torque to 160 in/lbs LoctiteTorque to 360 in/lbs Torque to 156 in/lbs Replacing Armrest Pads Captains VAN Seats Figure Arms ProcedureThis Procedure Includes the Following Replacing Captains VAN Seat Armrest Plate FigureVan Seat Frame Seat Positioning Strap Replacing Seat Positioning Strap Captains VAN Seats FigureReplacing Back Upholstery Figure H O L S T E R YCanes to Top of Spreader Bar Clamp ΥSPREADER BARΥSPREADER BAR Inches ΥHeight of Spreader Bar from Bottom of BackM E Removing REMOVING/INSTALLING Standard Seat Frame Subassembly FigureSeat Frame Procedure Replacing Exact Same Size Standard Seat FrameInch Inch deep Inches Adjustable Seat Frame FigureSeat Frame InchesA T M E Torque toChanging Seat Depth Between 12 and 15- Inches Figure Mounting Screws Torque to 75-inch pounds Changing Seat Width Standard and Adjustable Seat FrameBrackets, note the Back Angle for reinstallation Wheelchair to hold the insert in placeSide Spacers Center Seat WidthCenter Frame Component ReplacementMounting Screws Coved WasherTorque to 75-inch INSTALLING/REMOVING Captains VAN Seat Assembly FigureInstalling Captains Van Seat Removing Captains Van SeatPerform the instructions outlined in Prepara Remove the captains van seatAssembly. Refer toAdjustable Frames Perform one 1 of the following sectionsREMOVING/INSTALLING Seat PAN Figure InstallingRemove the seat cushion from the seat pan Seat Angle Adjustment Installation OrientationSeat Dump Mount S E M E Base Frame ProcedureReplacing Seat Mounting Plates Figure Replacing Seat Support Brackets FigureReplacing Seat Support Bracket T-NUTS Figure Procedure Base FrameArrow FWD Model Figure Replacing Battery Charger Bracket and T-NUTBattery Charger Connector Mount RWD and MWD Models FigureStop Screw Front Seat Stop Screw REMOVING/INSTALLING Seat Stop Screws FigureMounting Screw Battery Charger Connector Bracket Base Frame Seat Support Bracket Base FrameCJ Bracket mounts Front Holes on Back Angle Detail a Plates REMOVING/INSTALLING CJ Back Brackets FigureBack Frame Procedure C KMine if new back upholstery is needed Procedure Back FrameRemove the back assembly from the wheelchair Heavy Duty ModelsSteps 4,8 Steps 2Steps 6,11 Steps 6,17Back Angle Adjustment Figure T T E Batteries ProcedureGroup 24 Batteries Connecting Battery CablesProcedure 9BATTERIES T T E R I E SDetail a Battery Box BottomGroup 22 Battery Base Frames Figure Remove battery terminal caps from batteryTerminals ends. Refer to Detail a in Figure Box Single BatteryBottom Tery Cable Rear Jumper Battery FrontCharging Batteries Figure Battery Discharge Indicator BDI in LCD ReadoutBattery Discharge Indicator BDI Description and Use of Battery ChargersRequired Items Cleaning Battery Terminals INSTALLING/REMOVING Group 24 Battery Boxes FigureIf one 1 battery is defective Recommended Battery TypesINSTALLING/REMOVING Group 22 Battery BOX Figure REMOVING/INSTALLING the E Wiring Harness Figure Procedure Wiring HarnessThis manual E S S Recline Angle 4 inches 61o Adjusting Limit Switch FigurePerform one 1 the following Retention STRAP/RETAINERReplacing Retainer Bar Replacing Retainer ClipRetainer Clip ProcedureSpacer Locknuts Mounting Screws Battery Box Sub-Frame Spacer RetainerWHEELS/ Motors REMOVING/INSTALLING Drive Wheels FigureReplacing Pneumatic Tires Tubes Drive WHEELS/CASTERSREMOVING/INSTALLING Drive Wheel HUB Figure WHEELS/MOTORS REMOVING/INSTALLING Casters FigureInstalling Casters Replacing Forks FigureMotor Connector Coupling Allen Locknut SpacerWasher Shock Remove motor with motor lock lever from suspen- sion arm Brake Release Shaft REMOVING/INSTALLING Motor GEARLESS/BRUSHLESSE C T R O N I C S REMOVING/INSTALLING Mkiv Controller FigureRepositioning Mkiv Joystick VAN Seat Models Figure ElectronicsArrow Fwd Model Base Frame SpacerMounting Screw Shock C L I N E R Positioning Limit Switch FigureSwitch Washers Actuator Overtighten ReclinerDo not Over-Tighten Gas Cylinder Actuator Replacing Recliner Cable Assemblies FigureGas Cylinder Rod Measures 21/32-inches Mounting Screws and WashersReplacing Gas Cylinder REPLACING/ADJUSTING GAS Cylinders FigureProcedure Recliner Adjusting Gas CylinderChanging Back Height Changing Seat Width Recliner ProcedureSeat Pan Removal/Replacement Procedures Changing Seat Depth FigurePlate Inside Suspension Arm Assembly Remove seat pan on reclinerSpacer Base Frame Seat Mount MWD Wheelchairs Procedure REMOVING/INSTALLING GroupREMOVING/INSTALLING Group 22 Battery BOX Tray Figure Battery BOX SUB-FRAME FigureFrame Rear Locknuts Procedure MWD WheelchairsFront Locknuts Battery Mount Installing Group 24 Components FigureSteps Shock ReplacementBattery Box Group 24 Battery Base Frames FigureInner Link Spacer Suspension Arm Shock Battery Box Sub-Frame Retainer Clip Top of ShockMounting Screw Spring Washer Base Frame Mounting Shock ScrewShock Locknut Shock Spring Replacement FigureBattery Mount Bracket Base Frame Mounting Screw Suspension Arm Spring WasherReplacing Stabilizer Fork Assembly Figure Replacing Stabilizer Wheels FigureShock Spring Base Cylinder Spring Figure Adjusting Weight DistributionMWD Wheelchairsprocedure Replacing StabilizerAdjusting Stabilizers Figure Height AdjustmentAdjusting Spring Compression Motor Gearbox Suspension Arm REMOVING/INSTALLING Gearbox FigureReplacing Suspension ARM Figure 16-18 x 1-1/4-inch Mounting Screws 16-18 x 2-1/2-inchTubular End Suspension Arm Steps 6,10Bracket End Suspension Arm Inner Link Spacer Mounting Screw Age may result REMOVING/INSTALLING Group 22 Battery BOX Tray FigureShock Replacement Anti-Tipper Wheel ReplacementElement Procedure RWD WheelchairsBattery Tray RubberOr Rubber Element Shock Replacement FigureRWD Wheelchairs Procedure Spacer Retainer ClipLocknut Shock Mounting Screw Suspension Arm Spacer TopShock Retainer Bar Shock Mounting Screw Suspension ArmThis manual Shock Eyelet Assembly Retainer Spring Base RWD WheelchairsprocedureBattery BOX or INSTALLING/REMOVING Spacer Clip is against the battery box retainerRubber Element Replacement Figure Shock Hex Screw Battery Mount BracketBase Frame Mounting Screw 16-18 2-inch 4-inch REMOVING/INSTALLING GearboxAdjusting Weight Distribution Figure Adjustment OptionsMounting Screws Washer Seat Support Bracket Base Frame AssemblyAdjusting Weight Distribution Procedure Repositioning the MOTOR/ Gearbox FigureRepositioning the GEARLESS/BRUSHLESS Motor ,14 Standard Position Lengthens the wheelInch Rearward Lengthens the wheelbase Suspension Arm Mounting Washer Screws Brushless Motor in this procedure of theW ManualBatterybase Frames in Procedure 9 This manual Securely tighten adjustment screwAnti-Tipper Wheel Spacer Locknut ANTI-TIPPER Wheel Replacement FigureInstructions Charger cable to the suspension armWashers Locknuts REMOVING/INSTALLING ANTI-TIP AssemblyAnti-Tip LowerFWD Wheelchairs Procedure REMOVING/INSTALLING Front Shroud FigureREMOVING/INSTALLING Rear Shroud Figure REMOVING/INSTALLING Side Shroud Assembly FigureFWD Wheelchairs REMOVING/INSTALLING Counterweight FigureBottom Shoulder Screw Bottom Slot in Mounting Bracket Replacing Group 24 Battery BOX SUB-FRAME FigureHandle Outside LowerEdgeCounterweight Mounting Bracket Counterweight Bottom Shoulder ScrewProcedure FWD Wheelchairs REMOVING/INSTALLING Shocks FigureAdjusting/Installing TIE ROD Replacement FigureIng tie rods Socket Suspension Screw ArmSHORT Motor Gearbox Sensor Cable Assembly Replacement FigureBattery wiring harness Detail C Remove the Existing sensor cable assemblyTie Wrap C Battery Box Sub Frame Sensor WasherReplacing the Suspension ARM REMOVING/INSTALLING Wiring Harness FigureTie Wrap a ChargerporttothemountingbracketDETAILA.SeCurelyTighten Tie Wrap BAdjusting Weight Distribution For New Seat Depth Mounting Screws Seat Support Brackets Front14 to 16 inches Inches 17 to 18 inches 19 to 20 inches Height Footboard ADJUSTMENTS- DEPTH/HEIGHT/ANGLE FigureDepth AngleHub Cap Footrest Angle AdjustmentsFlat Screws Mounting PositionsFront Shroud Footrest FWD Wheelchairs ProcedureRight Horizontal Position Cam105 106 Limtied Warranty Limited Warranty
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