Goodman Mfg RT6100004R13 manual Table of Contents, Important Information

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TABLE OF CONTENTS

IMPORTANT INFORMATION

2 - 3

MODEL IDENTIFICATION

4

- 15

AIR HANDLER/COIL IDENTIFICATION

15

ACCESSORIES

16

- 20

PRODUCT DESIGN

21

- 22

SYSTEM OPERATION

23 - 27

TROUBLESHOOTING CHART

28

SERVICING TABLE OF CONTENTS

29

SERVICING

30 - 60

ACCESSORIES WIRING DIAGRAMS

61 - 69

IMPORTANT INFORMATION

Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE

SERVICE MANUAL BEFORE BEGINNING REPAIRS.

IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

WARNING

This unit should not be connected to, or used in conjunction with, any devices that are not design certified for use with this unit or have not been tested and approved by Goodman. Serious property damage or personal injury, reduced unit performance and/or hazardous conditions may result from the use of devices that have not been approved or certified by Goodman.

WARNING

To prevent the risk of property damage, personal injury, or death, do not store combustible materials or use gasoline or other flammable liquids or vapors

in the vicinity of this appliance.

WARNING

Goodman will not be responsible for any injury or property damage arising from improper service or service procedures. If you perform service on your own product, you assume responsibility for any personal injury or property damage which may result.

To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:

CONSUMER INFORMATION LINE

CONSUMERINFORMATIONLINE

GOODMAN® BRAND PRODUCTS

AMANA® BRAND PRODUCTS

TOLL FREE 1-877-254-4729 (U.S. only)

TOLL FREE 1-877-254-4729 (U.S. only)

email us at: customerservice@goodmanmfg.com

email us at: hac.consumer.affairs@amanahvac.com

fax us at: (713) 856-1821

fax us at: (931) 438- 4362

(Not a technical assistance line for dealers.)

(Not a technical assistance line for dealers.)

Outside the U.S., call 1-713-861-2500. (Not a technical assistance line for dealers.) Your telephone company will bill you for the call.

Outside the U.S., call 1-931-433-6101. (Not a technical assistance line for dealers.) Your telephone company will bill you for the call.

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Contents Service Instructions Table of Contents Important InformationSafe Refrigerant Handling Product Identification Split System Air Conditioners R-22Split System Air Conditioners R-22 Split System Heat Pumps R-22 Product Identification Single Piece Air Handlers Single Piece Air Handlers MBR/MBE Air Handlers 036 036 120 3642 1824 Accessories ASC01CPKF24 CPKF36 CPKF42 CPKF48 CPKF60 CPKF61 Expansion Valve Kits FSK01A Coil Accessories Product Design Condensing UnitProduct Design System Operation HeatingCooling Cycle System Operation Indoor Coil Outdoor Thermostatic Expansion Valve AFE18-60A Control Board DescriptionTroubleshooting Chart COOLING/HP Analysis ChartServicing Table of Contents 3A Thermostat and Wiring Checking Voltage Checking WiringChecking THERMOSTAT, WIRING, and Anticipator Servicing3B Cooling Anticipator 3C Heating AnticipatorChecking Transformer Control Circuit Checking Time Delay RelayTesting Coil Circuit Checking Cycle ProtectorChecking Contactor AND/OR Relays Testing Compressor ContactorTesting FAN Relay Checking Contactor ContactsCopeland Comfort Alert Diagnostics Applies to ASC13 & ASH13Diagnostics Table Red TripChecking Loss of Charge Protector Hard Start KIT WiringTesting Capacitor Resistance Checking Capacitor16A Checking FAN and Blower Motor Windings PSC Motors Testing Capacitance15B Capacitance Check 16B Checking FAN and Blower Motor ECM Motors16D ECM CFM Adjustments 16C Checking ECM Motor WindingsChart on Next Chart from Previous Itc h 17A Resistance Test 16E Checking GE X13TM MotorsChecking Compressor GE X13TM Motor Connections17D Operation Test Testing Compressor Windings17B Ground Test Compressor Ground TestTesting Defrost Thermostat Testing Crankcase Heater Optional ItemTesting Defrost Control Checking Reversing Valve and SolenoidAR*F & MBR With Single Stage Condensers 40 AR*F & MBR Electronic Blowers Time Delay RelaySequence of Operation AR*F & MBR With Single Stage Heat PumpsAEP* & MBE Electronic Blower Time Delay Relay 41 AEP* & MBE with Single Stage CON Densers41A AEP* & MBE with Single Stage Heat Pumps Electric Heater Optional Item Temperature Rise F @ CFM 61A Checking Heater Limit ControlsChecking Heater Elements Leak Testing Nitrogen or NITROGEN-TRACED61B Checking Heater Fuse Link Optional Electric Heaters Refrigeration Repair PracticeEvacuation EvacuationCharging Checking Compressor Efficiency An inaccurately charged system will cause future prob- lems105B Thermostatic Expansion Valve Superheat OverfeedingUnderfeeding Thermostatic Expansion ValvesChecking Subcooling Checking Expansion Valve OperationNON-CONDENSABLES Overcharge of RefrigerantChecking Restricted Liquid Line Compressor BurnoutSuction Line Drier Clean-Up Method Refrigerant PipingInstallation Requirements Reversing Valve Replacement System ChargingTotal External Static AIR Handler External StaticCoil Static Pressure Drop Static Pressure DropALL Fuel System Control Board AFE18-60A Accessories Wiring DiagramsALL Fuel System AFE18-60A Control Board 10kw and Below, One Stage Electric Heat OT/EHR18-60 #2 GRD PLM PLF XFMR-R XFMR-C After Installing Optional Heat KIT, Mark AN X Provided Above HKR Heat Kit GRD PLM PLF Accessories Wiring Diagrams