Goodman Mfg RT6100004R13 manual Servicing Table of Contents

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SERVICING

TABLE OF CONTENTS

S-1	Checking Voltage	30
S-2	Checking Wiring	30
S-3	Checking Thermostat, Wiring & Anticipator ..	30
S-3A	Thermostat & Wiring	30
S-3B	Cooling Anticipator	31
S-3C	Heating Anticipator	31
S-3D	Checking Encoded Thermostats	31
S-4	Checking Transformer & Control Circuit	32
S-5	Checking Cycle Protector	32
S-6	Checking Time Delay Relay	32
S-7	Checking Contactor and/or Relays	33
S-8	Checking Contactor Contacts	33
S-9	Checking Fan Relay Contact	33
S-10	Copeland Comfort™ Alert Diagnostics	34
S-11	Checking Loss of Charge Protector	36
S-15	Checking Capacitor	36
S-15A	Resistance Check	37
S-15B	Capacitance Check	37
S-16A	Checking Fan & Blower Motor
	Windings (PSC Motors)	37
S-16B	Checking Fan & Blower Motor (ECM Motors) 38
S-16C	Checking ECM Motor Windings	41
S-16D	ECM CFM Adjustments	41
S-16E	Checking GE X13™ Motors	42
S-17	Checking Compressor Windings	43
S-17A	Resistance Test	43
S-17B	Ground Test	43
S-17D	Operation Test	44
S-18	Testing Crankcase Heater (optional item)	44
S-21	Checking Reversing Valve Solenoid	44
S-24	Testing Defrost Control	44
S-25	Testing Defrost Thermostat	45

S-40	MBR & AR*F Electronic Blower Time Delay..	45
S-41	MBE & AEPF with Single Speed
	Air Conditioning	47
S-41A	MBE & AEPF with Single Speed
	Heat Pumps	47
S-60	Electric Heater (optional item)	49
S-61A	Checking Heater Limit Control(S)	50
S-61B	Checking Heater Fuse Line	50
S-62	Checking Heater Elements	50
S-100	Refrigeration Repair Practice	50
S-101	Leak Testing	51
S-102	Evacuation	51
S-103	Charging	52
S-104	Checking Compressor Efficiency	53
S-105A	Piston Kit Chart	53
S-105B	Thermostatic Expansion Valve	53
S-106	Overfeeding	54
S-107	Underfeeding	54
S-108	Superheat	54
S-109	Checking Subcooling	55
S-110	Checking Expansion Valve Operation	55
S-111	Fixed Orifice Restriction Devices	56
S-112	Checking Restricted Liquid Line	56
S-113	RefrigerantOvercharge	56
S-114	Non-condensables	56
S-115	Compressor Burnout	56
S-120	Refrigerant Piping	57
S-122	Replacing Reversing Valve	59
S-202	Duct Static Pressure
	& Static Pressure Drop Across Coils	59
S-203	Air Handler External Static	59
S-204	Coil Static Pressure Drop	60

HIGH VOLTAGE!

DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO

DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

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Contents Service Instructions Important Information Table of ContentsSafe Refrigerant Handling Split System Air Conditioners R-22 Product IdentificationSplit System Air Conditioners R-22 Split System Heat Pumps R-22 Product Identification Single Piece Air Handlers Single Piece Air Handlers MBR/MBE Air Handlers 036 036 120 3642 1824 ASC01 AccessoriesCPKF24 CPKF36 CPKF42 CPKF48 CPKF60 CPKF61 Expansion Valve Kits FSK01A Coil Accessories Condensing Unit Product DesignProduct Design Heating System OperationCooling Cycle System Operation Indoor Coil Outdoor Thermostatic Expansion Valve Description AFE18-60A Control BoardCOOLING/HP Analysis Chart Troubleshooting ChartServicing Table of Contents Checking THERMOSTAT, WIRING, and Anticipator Checking Voltage Checking Wiring3A Thermostat and Wiring Servicing3C Heating Anticipator 3B Cooling AnticipatorTesting Coil Circuit Checking Time Delay RelayChecking Transformer Control Circuit Checking Cycle ProtectorTesting FAN Relay Testing Compressor ContactorChecking Contactor AND/OR Relays Checking Contactor ContactsApplies to ASC13 & ASH13 Copeland Comfort Alert DiagnosticsRed Trip Diagnostics TableTesting Capacitor Resistance Hard Start KIT WiringChecking Loss of Charge Protector Checking Capacitor15B Capacitance Check Testing Capacitance16A Checking FAN and Blower Motor Windings PSC Motors 16B Checking FAN and Blower Motor ECM Motors16C Checking ECM Motor Windings 16D ECM CFM AdjustmentsChart on Next Chart from Previous Itc h Checking Compressor 16E Checking GE X13TM Motors17A Resistance Test GE X13TM Motor Connections17B Ground Test Testing Compressor Windings17D Operation Test Compressor Ground TestTesting Defrost Control Testing Crankcase Heater Optional ItemTesting Defrost Thermostat Checking Reversing Valve and SolenoidSequence of Operation 40 AR*F & MBR Electronic Blowers Time Delay RelayAR*F & MBR With Single Stage Condensers AR*F & MBR With Single Stage Heat Pumps41 AEP* & MBE with Single Stage CON Densers AEP* & MBE Electronic Blower Time Delay Relay41A AEP* & MBE with Single Stage Heat Pumps Electric Heater Optional Item 61A Checking Heater Limit Controls Temperature Rise F @ CFM61B Checking Heater Fuse Link Optional Electric Heaters Leak Testing Nitrogen or NITROGEN-TRACEDChecking Heater Elements Refrigeration Repair PracticeEvacuation EvacuationCharging An inaccurately charged system will cause future prob- lems Checking Compressor Efficiency105B Thermostatic Expansion Valve Underfeeding OverfeedingSuperheat Thermostatic Expansion ValvesChecking Expansion Valve Operation Checking SubcoolingChecking Restricted Liquid Line Overcharge of RefrigerantNON-CONDENSABLES Compressor BurnoutRefrigerant Piping Suction Line Drier Clean-Up MethodInstallation Requirements System Charging Reversing Valve ReplacementCoil Static Pressure Drop AIR Handler External StaticTotal External Static Static Pressure DropALL Fuel System Control Board AFE18-60A Accessories Wiring DiagramsALL Fuel System AFE18-60A Control Board 10kw and Below, One Stage Electric Heat OT/EHR18-60 #2 GRD PLM PLF XFMR-R XFMR-C After Installing Optional Heat KIT, Mark AN X Provided Above HKR Heat Kit GRD PLM PLF Accessories Wiring Diagrams