Goodman Mfg RT6100004R13 Overfeeding, Underfeeding, Superheat, Thermostatic Expansion Valves

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SERVICING

COOLINGHEATING

THERMOSTATIC EXPANSION VALVES

Some TXV valves contain an internal check valve thus eliminating the need for an external check valve and bypass loop. The three forces which govern the operation of the valve are: (1) the pressure created in the power assembly by the feeler bulb, (2) evaporator pressure, and (3) the equivalent pressure of the superheat spring in the valve.

0% bleed type expansion valves are used on indoor and outdoor coils. The 0% bleed valve will not allow the system pressures (High and Low side) to equalize during the shut down period. The valve will shut off completely at approxi- mately 100 PSIG.

30% bleed valves used on some other models will continue to allow some equalization even though the valve has shut-off completely because of the bleed holes within the valve. This type of valve should not be used as a replacement for a 0% bleed valve, due to the resulting drop in performance.

The bulb must be securely fastened with two straps to a clean straight section of the suction line. Application of the bulb to a horizontal run of line is preferred. If a vertical installation cannot be avoided, the bulb must be mounted so that the capillary tubing comes out at the top.

THE VALVES PROVIDED BY GOODMAN ARE DESIGNED TO MEET THE SPECIFICATION REQUIREMENTS FOR OPTIMUM PRODUCT OPERATION. DO NOT USE SUB- STITUTES.

S-106 OVERFEEDING

Overfeeding by the expansion valve results in high suction pressure, cold suction line, and possible liquid slugging of the compressor.

If these symptoms are observed:

1.Check for an overcharged unit by referring to the cooling performance charts in the servicing section.

2.Check the operation of the power element in the valve as explained in S-110 Checking Expansion Valve Operation.

3.Check for restricted or plugged equalizer tube.

S-107 UNDERFEEDING

Underfeeding by the expansion valve results in low system capacity and low suction pressures.

If these symptoms are observed:

1.Check for a restricted liquid line or drier. A restriction will be indicated by a temperature drop across the drier.

2.Check the operation of the power element of the valve as described in S-110 Checking Expansion Valve Operation.

S-108 SUPERHEAT

The expansion valves are factory adjusted to maintain 12 to 18 degrees superheat of the suction gas. Before checking the superheat or replacing the valve, perform all the proce- dures outlined under Air Flow, Refrigerant Charge, Expan- sion Valve - Overfeeding, Underfeeding. These are the most common causes for evaporator malfunction.

CHECKINGSUPERHEAT

Refrigerant gas is considered superheated when its tempera- ture is higher than the saturation temperature corresponding to its pressure. The degree of superheat equals the degrees of temperature increase above the saturation temperature at existing pressure. See Temperature - Pressure Chart Table 7.

1.Attach an accurate thermometer or preferably a thermo- couple type temperature tester to the suction line at a point at least 6" from the compressor.

2.Install a low side pressure gauge on the suction line ser- vice valve at the outdoor unit.

3.Record the gauge pressure and the temperature of the line.

4.Convert the suction pressure gauge reading to tempera- ture by finding the gauge reading in Temperature - Pres- sure Chart and reading to the left, find the temperature in the °F. Column.

5.The difference between the thermometer reading and pres- sure to temperature conversion is the amount of super- heat.

EXAMPLE:

a.Suction Pressure = 84

b.Corresponding Temp. °F. = 50

c.Thermometer on Suction Line = 63°F.

To obtain the degrees temperature of superheat subtract 50.0 from 63.0°F.

The difference is 13° Superheat. The 13° Superheat would fall in the ± range of allowable superheat.

SUPERHEAT ADJUSTMENT

The expansion valves used on Amana® brand coils are factory set and are not field adjustable. If the superheat setting becomes disturbed, replace the valve.

On systems using capillary tubes or flow control restrictors, superheat is adjusted in accordance with the "DESIRED SUPERHEAT vs. OUTDOOR TEMP" chart as explained in section S-103 CHARGING.

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Contents Service Instructions Table of Contents Important InformationSafe Refrigerant Handling Product Identification Split System Air Conditioners R-22Split System Air Conditioners R-22 Split System Heat Pumps R-22 Product Identification Single Piece Air Handlers Single Piece Air Handlers MBR/MBE Air Handlers 036 036 120 3642 1824 Accessories ASC01CPKF24 CPKF36 CPKF42 CPKF48 CPKF60 CPKF61 Expansion Valve Kits FSK01A Coil Accessories Product Design Condensing UnitProduct Design System Operation HeatingCooling Cycle System Operation Indoor Coil Outdoor Thermostatic Expansion Valve AFE18-60A Control Board DescriptionTroubleshooting Chart COOLING/HP Analysis ChartServicing Table of Contents 3A Thermostat and Wiring Checking Voltage Checking WiringChecking THERMOSTAT, WIRING, and Anticipator Servicing3B Cooling Anticipator 3C Heating AnticipatorChecking Transformer Control Circuit Checking Time Delay RelayTesting Coil Circuit Checking Cycle ProtectorChecking Contactor AND/OR Relays Testing Compressor ContactorTesting FAN Relay Checking Contactor ContactsCopeland Comfort Alert Diagnostics Applies to ASC13 & ASH13Diagnostics Table Red TripChecking Loss of Charge Protector Hard Start KIT WiringTesting Capacitor Resistance Checking Capacitor16A Checking FAN and Blower Motor Windings PSC Motors Testing Capacitance15B Capacitance Check 16B Checking FAN and Blower Motor ECM Motors16D ECM CFM Adjustments 16C Checking ECM Motor WindingsChart on Next Chart from Previous Itc h 17A Resistance Test 16E Checking GE X13TM MotorsChecking Compressor GE X13TM Motor Connections17D Operation Test Testing Compressor Windings17B Ground Test Compressor Ground TestTesting Defrost Thermostat Testing Crankcase Heater Optional ItemTesting Defrost Control Checking Reversing Valve and SolenoidAR*F & MBR With Single Stage Condensers 40 AR*F & MBR Electronic Blowers Time Delay RelaySequence of Operation AR*F & MBR With Single Stage Heat PumpsAEP* & MBE Electronic Blower Time Delay Relay 41 AEP* & MBE with Single Stage CON Densers41A AEP* & MBE with Single Stage Heat Pumps Electric Heater Optional Item Temperature Rise F @ CFM 61A Checking Heater Limit ControlsChecking Heater Elements Leak Testing Nitrogen or NITROGEN-TRACED61B Checking Heater Fuse Link Optional Electric Heaters Refrigeration Repair PracticeEvacuation ChargingEvacuation Checking Compressor Efficiency An inaccurately charged system will cause future prob- lems105B Thermostatic Expansion Valve Superheat OverfeedingUnderfeeding Thermostatic Expansion ValvesChecking Subcooling Checking Expansion Valve OperationNON-CONDENSABLES Overcharge of RefrigerantChecking Restricted Liquid Line Compressor BurnoutSuction Line Drier Clean-Up Method Refrigerant PipingInstallation Requirements Reversing Valve Replacement System ChargingTotal External Static AIR Handler External StaticCoil Static Pressure Drop Static Pressure DropAccessories Wiring Diagrams ALL Fuel System AFE18-60A Control BoardALL Fuel System Control Board AFE18-60A 10kw and Below, One Stage Electric Heat OT/EHR18-60 #2 GRD PLM PLF XFMR-R XFMR-C After Installing Optional Heat KIT, Mark AN X Provided Above HKR Heat Kit GRD PLM PLF Accessories Wiring Diagrams