Goodman Mfg RT6100004R13 manual Installation Requirements

Page 58

SERVICING

The distance between the condenser and evaporator in a completely horizontal installation in which the indoor and outdoor unit do not differ more than 10 feet in vertical distance from each other can approach 150 feet, as long as the equivalent length does not exceed 150 feet.

4.Two-Stage Condensing Unit: The maximum length of tubing must not exceed 75 feet here indoor coil is located above the outdoor unit.

NOTE: When the outdoor unit is located above the indoor coil, the maximum vertical rise must not exceed 25 feet. If the maximum vertical rise exceeds 25 feet, premature compressor failure will occur due to inad- equate oil return.

5.Vibration and Noise: In long line applications, refrigerant tubing is highly prone to transmit noise and vibration to the structure it is fastened to. Use adequate vibration-isolat- ing hardware when mounting line set to adjacent struc- ture.

Most refrigerant tubing kits are supplied with 3/8"-thick insulation on the vapor line. For long line installations over 50 feet, especially if the line set passes through a high ambient temperature, ½”-thick suction line insulation is recommended to reduce loss of capacity. The liquid line should be insulated if passing through an area of 120°F or greater. Do not attach the liquid line to any non-insulated portion of the suction line.

Table 9 lists multiplier values to recalculate system-cooling capacity as a function of a system’s equivalent line length (as calculated from the suction line) and the selected suction tube size. Table 10 lists the equivalent length gained from adding bends to the suction line. Properly size the suction line to minimize capacity loss.

REFRIGERANT LINE LENGTH (Ft)

Cond

 

0-24

 

25-49

 

50-74***

Unit

 

 

 

Line Diameter (In. OD)

 

 

 

Tons

Suct

 

Liq

Suct

 

Liq

Suct

 

Liq

1

1/2

5/8

 

1/4

3/4

 

3/8

3/4

 

3/8

 

2

5/8

 

1/4

3/4

 

3/8

3/4

 

3/8

2

1/2

3/4

 

3/8

3/4*

 

3/8

7/8

 

3/8

 

3

3/4

 

3/8

3/4**

 

3/8

7/8**

 

3/8

3

1/2

3/4

 

3/8

7/8**

 

3/8

1 1/8

 

3/8

 

4

7/8

 

3/8

1 1/8

 

3/8

1 1/8

 

3/8

 

5

7/8

 

3/8

1 1/8

 

3/8

1 1/8

 

3/8

Nominal

Vapor line

 

EQUIVALENT LINE LENGTH (FT)

 

capacity

diameter

 

 

 

 

 

 

 

 

 

 

 

 

Btuh

(in.)

50

75

100

125

 

150

18,000

3/4

.99

.97

.96

.95

 

.95

24,000

3/4

1

.99

.99

.98

 

.97

30,000

3/4

.98

.97

.96

.95

 

.94

36,000

3/4

.93

.90

.86

.83

 

.79

7/8

.98

.96

.94

.92

 

.90

 

 

42,000

3/4

.93

.90

.87

.83

 

.80

7/8

.97

.96

.94

.93

 

.92

 

1-1/8

1

1

.99

.99

 

.98

48,000

3/4

.90

.86

.82

.78

 

N/R

7/8

.96

.94

.93

.91

 

.89

 

1-1/8

1

1

.99

.99

 

.98

60,000

7/8

.93

.91

.89

.86

 

.84

1-1/8

.99

.98

.98

.97

 

.97

 

 

Table 10

NOTE: For a condenser with a liquid valve tube connection less than 3/8" diameter, use 3/8" liquid line tubing for a line set greater than 25 feet.

TABLE 11. LOSSES FROM SUCTION LINE ELBOWS

(EQUIVALENT LENGTH, FT.)

Type of elbow fitting

 

I.D. (in.)

 

3/4

7/8

1-1/8

 

90° short radius

1.7

2

2.3

90° long radius

1.5

1.7

1.6

45°

0.7

0.8

1

Table 11

Installation Requirements

1.In a completely horizontal installation with a long line set where the evaporator is at the same altitude as (or slightly below) the condenser, the line set should be sloped towards the evaporator. This helps reduce refrigerant migration to the condenser during a system’s off-cycle.

2.For a system installation where the evaporator is above the condenser, an inverted vapor line trap should be installed on the suction line just before the inlet to the evaporator (see Fig 6). The top of the inverted loop must be slightly above the top of the evaporator coil and can be created simply by brazing two 90° long radius elbows together, if a bending tool is unavailable. Properly support and secure the inverted loop to the nearest point on the indoor unit or adjacent structure.

Table 9

*7/8" required for full ratings **1 1/8" required for full ratings

***Lines greater than 74 feet in length or vertical elevation changes more than 50 feet, refer to the long line set.

TABLE 10. CAPACITY MULTIPLIERS AS A FUNCTION OF

Fig 6. Evaporator unit with inverted vapor loop

SUCTION LINE SIZE & EQUIVALENT LENGTH

 

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Contents Service Instructions Table of Contents Important InformationSafe Refrigerant Handling Product Identification Split System Air Conditioners R-22Split System Air Conditioners R-22 Split System Heat Pumps R-22 Product Identification Single Piece Air Handlers Single Piece Air Handlers MBR/MBE Air Handlers 036 036 120 3642 1824 Accessories ASC01CPKF24 CPKF36 CPKF42 CPKF48 CPKF60 CPKF61 Expansion Valve Kits FSK01A Coil Accessories Product Design Condensing UnitProduct Design System Operation HeatingCooling Cycle System Operation Indoor Coil Outdoor Thermostatic Expansion Valve AFE18-60A Control Board DescriptionTroubleshooting Chart COOLING/HP Analysis ChartServicing Table of Contents 3A Thermostat and Wiring Checking Voltage Checking WiringChecking THERMOSTAT, WIRING, and Anticipator Servicing3B Cooling Anticipator 3C Heating AnticipatorChecking Transformer Control Circuit Checking Time Delay RelayTesting Coil Circuit Checking Cycle ProtectorChecking Contactor AND/OR Relays Testing Compressor ContactorTesting FAN Relay Checking Contactor ContactsCopeland Comfort Alert Diagnostics Applies to ASC13 & ASH13Diagnostics Table Red TripChecking Loss of Charge Protector Hard Start KIT WiringTesting Capacitor Resistance Checking Capacitor16A Checking FAN and Blower Motor Windings PSC Motors Testing Capacitance15B Capacitance Check 16B Checking FAN and Blower Motor ECM Motors16D ECM CFM Adjustments 16C Checking ECM Motor WindingsChart on Next Chart from Previous Itc h 17A Resistance Test 16E Checking GE X13TM MotorsChecking Compressor GE X13TM Motor Connections17D Operation Test Testing Compressor Windings17B Ground Test Compressor Ground TestTesting Defrost Thermostat Testing Crankcase Heater Optional ItemTesting Defrost Control Checking Reversing Valve and SolenoidAR*F & MBR With Single Stage Condensers 40 AR*F & MBR Electronic Blowers Time Delay RelaySequence of Operation AR*F & MBR With Single Stage Heat PumpsAEP* & MBE Electronic Blower Time Delay Relay 41 AEP* & MBE with Single Stage CON Densers41A AEP* & MBE with Single Stage Heat Pumps Electric Heater Optional Item Temperature Rise F @ CFM 61A Checking Heater Limit ControlsChecking Heater Elements Leak Testing Nitrogen or NITROGEN-TRACED61B Checking Heater Fuse Link Optional Electric Heaters Refrigeration Repair PracticeCharging EvacuationEvacuation Checking Compressor Efficiency An inaccurately charged system will cause future prob- lems105B Thermostatic Expansion Valve Superheat OverfeedingUnderfeeding Thermostatic Expansion ValvesChecking Subcooling Checking Expansion Valve OperationNON-CONDENSABLES Overcharge of RefrigerantChecking Restricted Liquid Line Compressor BurnoutSuction Line Drier Clean-Up Method Refrigerant PipingInstallation Requirements Reversing Valve Replacement System ChargingTotal External Static AIR Handler External StaticCoil Static Pressure Drop Static Pressure DropALL Fuel System AFE18-60A Control Board Accessories Wiring DiagramsALL Fuel System Control Board AFE18-60A 10kw and Below, One Stage Electric Heat OT/EHR18-60 #2 GRD PLM PLF XFMR-R XFMR-C After Installing Optional Heat KIT, Mark AN X Provided Above HKR Heat Kit GRD PLM PLF Accessories Wiring Diagrams