Goodman Mfg RT6100004R13 manual Safe Refrigerant Handling

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IMPORTANT INFORMATION

SAFE REFRIGERANT HANDLING

While these items will not cover every conceivable situation, they should serve as a useful guide.

WARNING

Refrigerants are heavier than air. They can "push out" the oxygen in your lungs or in any enclosed space.To avoid possible difficulty in breathing or death:

Never purge refrigerant into an enclosed room or space. By law, all refrigerants must be reclaimed.

If an indoor leak is suspected, thoroughly ventilate the area before beginning work.

• Liquid refrigerant can be very cold. To avoid possible frostbite or blindness, avoid contact with refrigerant and wear gloves and goggles. If liquid refrigerant does contact your skin or eyes, seek medical help immediately.

Always follow EPA regulations. Never burn refrig- erant, as poisonous gas will be produced.

WARNING

To avoid possible injury, explosion or death, practice safe handling of refrigerants.

To avoid possible explosion, use only returnable (not disposable) service cylinders when removing refrig- erant from a system.

Ensure the cylinder is free of damage which could lead to a leak or explosion.

Ensure the hydrostatic test date does not exceed 5 years.

Ensure the pressure rating meets or exceeds 400

lbs.

When in doubt, do not use cylinder.

WARNING

System contaminants, improper service procedure and/or physical abuse affecting hermetic compressor electrical terminals may cause dangerous system venting.

The successful development of hermetically sealed refrigera- tion compressors has completely sealed the compressor's moving parts and electric motor inside a common housing, minimizing refrigerant leaks and the hazards sometimes associated with moving belts, pulleys or couplings.

Fundamental to the design of hermetic compressors is a method whereby electrical current is transmitted to the compressor motor through terminal conductors which pass through the compressor housing wall. These terminals are sealed in a dielectric material which insulates them from the housing and maintains the pressure tight integrity of the hermetic compressor. The terminals and their dielectric embedment are strongly constructed, but are vulnerable to careless compressor installation or maintenance proce- dures and equally vulnerable to internal electrical short circuits caused by excessive system contaminants.

In either of these instances, an electrical short between the terminal and the compressor housing may result in the loss of integrity between the terminal and its dielectric embed- ment. This loss may cause the terminals to be expelled, thereby venting the vaporous and liquid contents of the compressor housing and system.

A venting compressor terminal normally presents no danger to anyone, providing the terminal protective cover is properly in place.

If, however, the terminal protective cover is not properly in place, a venting terminal may discharge a combination of

(a)hot lubricating oil and refrigerant

(b)flammable mixture (if system is contaminated with air)

in a stream of spray which may be dangerous to anyone in the vicinity. Death or serious bodily injury could occur.

Under no circumstances is a hermetic compressor to be electrically energized and/or operated without having the terminal protective cover properly in place.

See Service Section S-17 for proper servicing.

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Contents Service Instructions Important Information Table of ContentsSafe Refrigerant Handling Split System Air Conditioners R-22 Product IdentificationSplit System Air Conditioners R-22 Split System Heat Pumps R-22 Product Identification Single Piece Air Handlers Single Piece Air Handlers MBR/MBE Air Handlers 036 036 120 3642 1824 ASC01 AccessoriesCPKF24 CPKF36 CPKF42 CPKF48 CPKF60 CPKF61 Expansion Valve Kits FSK01A Coil Accessories Condensing Unit Product DesignProduct Design Heating System OperationCooling Cycle System Operation Indoor Coil Outdoor Thermostatic Expansion Valve Description AFE18-60A Control BoardCOOLING/HP Analysis Chart Troubleshooting ChartServicing Table of Contents Servicing Checking Voltage Checking WiringChecking THERMOSTAT, WIRING, and Anticipator 3A Thermostat and Wiring3C Heating Anticipator 3B Cooling AnticipatorChecking Cycle Protector Checking Time Delay RelayTesting Coil Circuit Checking Transformer Control CircuitChecking Contactor Contacts Testing Compressor ContactorTesting FAN Relay Checking Contactor AND/OR RelaysApplies to ASC13 & ASH13 Copeland Comfort Alert DiagnosticsRed Trip Diagnostics TableChecking Capacitor Hard Start KIT WiringTesting Capacitor Resistance Checking Loss of Charge Protector16B Checking FAN and Blower Motor ECM Motors Testing Capacitance15B Capacitance Check 16A Checking FAN and Blower Motor Windings PSC Motors16C Checking ECM Motor Windings 16D ECM CFM AdjustmentsChart on Next Chart from Previous Itc h GE X13TM Motor Connections 16E Checking GE X13TM MotorsChecking Compressor 17A Resistance TestCompressor Ground Test Testing Compressor Windings17B Ground Test 17D Operation TestChecking Reversing Valve and Solenoid Testing Crankcase Heater Optional ItemTesting Defrost Control Testing Defrost ThermostatAR*F & MBR With Single Stage Heat Pumps 40 AR*F & MBR Electronic Blowers Time Delay RelaySequence of Operation AR*F & MBR With Single Stage Condensers41 AEP* & MBE with Single Stage CON Densers AEP* & MBE Electronic Blower Time Delay Relay41A AEP* & MBE with Single Stage Heat Pumps Electric Heater Optional Item 61A Checking Heater Limit Controls Temperature Rise F @ CFMRefrigeration Repair Practice Leak Testing Nitrogen or NITROGEN-TRACED61B Checking Heater Fuse Link Optional Electric Heaters Checking Heater ElementsEvacuation ChargingEvacuation An inaccurately charged system will cause future prob- lems Checking Compressor Efficiency105B Thermostatic Expansion Valve Thermostatic Expansion Valves OverfeedingUnderfeeding SuperheatChecking Expansion Valve Operation Checking SubcoolingCompressor Burnout Overcharge of RefrigerantChecking Restricted Liquid Line NON-CONDENSABLESRefrigerant Piping Suction Line Drier Clean-Up MethodInstallation Requirements System Charging Reversing Valve ReplacementStatic Pressure Drop AIR Handler External StaticCoil Static Pressure Drop Total External StaticAccessories Wiring Diagrams ALL Fuel System AFE18-60A Control BoardALL Fuel System Control Board AFE18-60A 10kw and Below, One Stage Electric Heat OT/EHR18-60 #2 GRD PLM PLF XFMR-R XFMR-C After Installing Optional Heat KIT, Mark AN X Provided Above HKR Heat Kit GRD PLM PLF Accessories Wiring Diagrams