Lincoln Electric SVM188-A Auxiliary Power Control Connections, Terminal Strip 1 T.S.1

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A-9

INSTALLATION

A-9

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AUXILIARY POWER AND

CONTROL CONNECTIONS

Located at the left side of the front of the welder behind a hinged cover is a 115VAC duplex receptacle for aux- iliary power (60 Hertz Models only). On the right side of the case front is a 14 Pin MS type receptacle for con- nection of auxiliary equipment such as wire feeders. Also, terminal strips with 115VAC and connections for auxiliary equipment are located behind the hinged access panel on the right side of the case front. (see Auxiliary Power Table for details)

AUXILIARY POWER TABLE

Voltage and Circuit Breaker Ratings at Auxiliary Power

Connections for Various Models

Auxiliary

60 Hz

50/60 Hz

Power

Models

Models

Connections

 

 

 

 

 

 

 

 

At Duplex

115V 15A

No Duplex

Receptacle

 

 

 

 

 

Terminal strip

115V 15A

115V 15A

terminals 31 & 32

 

 

 

 

 

MS-Receptacle

115V 15A

115V 15A

pins A & J

 

 

 

 

 

MS-Receptacle

42V 10A

42V 10A

pins I & K

 

 

 

 

 

115VAC DUPLEX RECEPTACLE (60 HERTZ MODELS ONLY)

The 115VAC duplex receptacle is protected by a circuit breaker located on the nameplate. The receptacle is a NEMA 5-15R.

14 PIN MS TYPE RECEPTACLE

(For MS3106A-20-27PX Plug. L.E.C. Part #S12020-32)

Refer to the figure A.10 for the available circuits in the 14 pin receptacle.

42 VAC is available at receptacle pins I and K. A 10 amp circuit breaker protects this circuit.

115 VAC is available at receptacle pins A and J (All Models). A 15 amp circuit breaker protects this circuit. Note that the 42 VAC and 115 VAC circuits are electri- cally isolated from each other.

FIGURE A.10 FRONT VIEW OF 14-PIN

CONNECTOR RECEPTACLE

 

K = 4 2

A = 3 2

J = 3 1

B = G N D

I = 4 1

L

N

C = 2

H = 2 1

 

D = 4

G = 7 5

 

E = 7 7

F = 7 6

 

 

M

PIN

LEAD NO.

FUNCTION

 

 

 

A

32

115 VAC

B

GND

Chassis Connection

C

2

Trigger Circuit

D

4

Trigger Circuit

E

77

Output Control

F

76

Output Control

G

75

Output Control

H

21

Work Sense Connection2

I

41

42 VAC

J

31

115 VAC1.

K

42

42 VAC

L

---

---

M

---

---

N

---

---

TERMINAL STRIPS

Terminal strips are available behind the cover on the case front to connect wire feeder control cables that do not have a 14 Pin MS-type connector. These terminals supply the connections as shown in the following Terminal Strip charts. NOTE: There are two work sense lead connection points on the terminal strip. Connect both the work sense lead #21 from the 14 pin connec- tor and #21 lead of the control cable to “-21” when welding positive polarity or to “+21” when welding neg- ative polarity.

TERMINAL STRIP 1 (T.S.1)

Lead No.

Function

 

 

75

Output Control

76

Output Control

77

Output Control

 

 

TERMINAL STRIP 2 (T.S.2)

Lead No.

Function

 

 

+21

Work Connection (Electrode Negative)

-21

Work Connection (Electrode Positive)2

41

42 VAC

4

Trigger Circuit

2

Trigger Circuit

31

115 VAC1

32

115 VAC1

 

 

1.115VAC circuit is on all models.

2.As shipped from the factory Lead #21 from the 14 Pin connector is

connected to “-21” on the terminal strip (T.S.2). This is the configuration for positive welding. If welding negative polarity, connect lead #21 to the “+21” connection point on the ter- minal strip (T.S.2).

DC-600

Image 17
Contents DC-600 ISAFETYi Electric Shock can kill SafetyFumes and Gases Can be dangerousFor Electrically Powered equipmentSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications DC-600 InstallationSelect Proper Location Safety PrecautionsElectric Shock can Kill Ground Connection Fuse and Wire SizesElectrical Input Connections Connection for Highest Rating Plate VOLTAGE, 50 or 60 HZ Reconnect ProcedureConnection for 440 Volts 50 or 60 HZ V 60HZ See Machine Rating Plate for Required Input Supply Voltage Connections Output ConnectionsELECTRODE, Work and #21 Lead Terminal Strip 2 T.S.2 Auxiliary Power Control ConnectionsTerminal Strip 1 T.S.1 DC-600 Table of Contents Operation Section Operation Safety PrecautionsRecommended Processes and Equipment Design Features AdvantagesGeneral Description OFF Input Power Meanings of Graphical Symbols on Case FrontWelding Capability Output Control Output Voltage CurrentControls and Settings Meaning of Graphical Symbol for Ground CON- NectionOVERLOAD, OVERCURRENT, and Fault Protection Auxiliary Power in MS-RECEPTACLEOperating Steps Remote Control of Machine OperationWelding Procedure Recommendations Remote NA-3 Automatic Wire FeederLN-7 and Other Constant Wire Feeders LN-8 or LN-9 SEMI-AUTOMATIC Wire FeederDC-600 Table of Contents Accessories Section Wire Feeders and Tractors AccessoriesFactory or Field Installed Options Field Installed OptionsFigure C.2 MULTI-PROCESS Switch Cable Connections Accessories Table of Contents Maintenance Section Routine and Periodic Maintenance MaintenanceSafety Precautions Electric Shock can Kill 1TABLE of CONTENTS-THEORY of Operation Section E-1 Input Circuit and Main TRANS- Former Theory of OperationFiring Board Firing CIRCUIT, Control CIR- Cuit and RectificationRectification Thermal Protection SCR Operation DC-600 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2PC Board Troubleshooting Procedures Troubleshooting and RepairControl Feeder. See Protective Devices Check all three phase input Output Control J1,Pin2. See Wiring Diagram Wiring Diagram Materials Needed PC Board Troubleshooting GuideTest Description PC Board Troubleshooting Guide Figure F.2 Control Board LEDs Control BoardDC-600 Internal Trigger Circuit Test Internal Trigger Circuit Test Procedure75 76 Internal Trigger Circuit TestDC-600 Firing Board Test Firing Board Test Control Board Test Figure F.7 Control Board Control Board TestMain Transformer Voltage Test Figure F.8 Input Contactor and Reconnect Panel Main Transformer Voltage TestFigure F.9 Transformer Secondaries Main Transformer Voltage Test Control Transformer Test Control Transformer Test ProcedureInput Contactor Test Voltage Test Input Contactor TestSCR Bridge Test SCR Bridge Test Anode Cathode Remove Insulating PaintActive Test Scope Settings Maximum Output Setting no Load Minimum Output Setting no Load 35TROUBLESHOOTING and REPAIRF-35 2V/Div Volts DC-600 Input Contactor CR1 CLEANING/REPLACEMENT Contactor Replacement Procedure Input Contactor CLEANING/REPLACEMENT ProcedureCleaning Procedure SCR Rectifier Bridge Removal and Replacement Procedure Removal and Replacement Procedure 42TROUBLESHOOTING and REPAIRF-42Removal Procedure SCR Rectifier BridgeInsulator Lock Washer Plain Washer Output Snubber Lead Replacement ProcedureDC-600 Main Transformer and Choke Removal and Replacement Main Transformer and Choke Removal and ReplacementRemoval Procedure Weld Maximum Open Circuit Voltages Input Idle Amps and WattsDC-600 Table of Contents Diagram Section Electrical Diagrams Wiring Diagram 230/460/575 Volt Machines G3506-1 Schematic Complete Machine G3575 Schematic Control PC Board G3408-1 Control PC Board Assembly G3409-1 Schematic Firing PC Board G3741-1