Lincoln Electric SVM188-A Electrical Input Connections, Fuse and Wire Sizes, Ground Connection

Page 12

 

 

A-4

INSTALLATION

A-4

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ELECTRICAL INPUT CONNECTIONS

INPUT POWER SUPPLYCONNECTIONS

 

 

 

A qualified electrician should connect the input power

Before installing the machine check that the input sup-

supply leads.

 

Section

Master

ply voltage, phase, and frequency are the same as the

1.

Follow all national and local electrical codes.

 

 

 

 

 

 

voltage, phase, and frequency as specified on the

 

to

to

welder Rating Plate located

on the Case Back

2.

Use a three-phase line.

 

Assembly. Input power supply entry is through the hole

 

Return

Return

 

in the Case Back Assembly. See Figure A.2 for the

3.

Remove Input Access Door at upper rear of

 

 

 

 

location of the machine’s input cable entry opening,

 

 

Input Contactor (CR1), and reconnect panel assembly

 

machine.

 

 

 

for dual voltage machines.

 

 

 

 

 

 

 

 

4. Follow Input Supply Connection Diagram located

 

 

INPUT SUPPLY

 

 

on the inside of the door.

 

 

 

CABLE ENTRY

INPUT

5.

Connect the three-phase AC power supply leads

 

 

OPENING

 

 

CONTACTOR (CR1)

 

 

 

 

L1, L2, and L3 to the input

contactor

 

 

 

 

 

 

 

 

RECONNECT

 

terminals in the Input Box Assembly by passing

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them thru the three aligned .50” diameter holes in

 

PANEL ASSEMBLY

 

the baffle and tighten them in the terminal connec-

 

 

 

 

SectiontoReturn

MastertoReturn

 

 

 

tors. Be sure to close the baffle by inserting the tab

 

 

 

into the slot in the baffle. See Figure A.3.

 

 

 

 

 

FIGURE A.2 - Rear Panel

FUSE AND WIRE SIZES

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Protect the input circuit with the super lag fuses or

 

 

 

delay type circuit breakers listed on the Technical

 

 

 

 

 

 

 

 

Section

Master

Specifications page of this manual for the machine

 

 

 

being used. They are also called inverse time or ther-

 

 

 

 

 

 

 

 

 

 

mal/magnetic circuit breakers.

 

 

 

 

 

 

INPUT

 

 

 

 

to

to

DO NOT use fuses or circuit breakers with a lower amp

CONTACTOR (CR1)

 

 

 

Return

Return

 

 

 

rating than recommended. This can result in “nuisance”

INPUT POWER SUPPLY

 

 

 

 

tripping caused by inrush current even when machine

CABLE WITH BUSHING

RECONNECT

 

 

is not being used for welding at high output currents.

OR BOX CONNECTOR

 

 

PANEL ASSEMBLY

 

 

 

 

Use input and grounding wire sizes that meet local electrical codes or see the Technical Specifications page in this manual.

GROUND CONNECTION

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Ground the frame of the machine. A ground

 

terminal marked with the symbol ( ) is located inside

 

Section

Connections

Master

of the machine. See your local and national electrical

 

 

the Case Back of the machine near

 

the input contactor.

FIGURE A.3 - Input Power Supply

 

 

Access to the Input Box Assembly is at the upper rear

 

 

 

to

to

codes for proper grounding methods.

 

Return

Return

 

 

DC-600

 

 

 

 

Image 12
Contents DC-600 ISAFETYi Safety Electric Shock can killFumes and Gases Can be dangerousPowered equipment For ElectricallyPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications DC-600Safety Precautions Electric Shock can KillSelect Proper Location Fuse and Wire Sizes Electrical Input ConnectionsGround Connection Reconnect Procedure Connection for Highest Rating Plate VOLTAGE, 50 or 60 HZConnection for 440 Volts 50 or 60 HZ V 60HZ See Machine Rating Plate for Required Input Supply Voltage Output Connections ELECTRODE, Work and #21 LeadConnections Auxiliary Power Control Connections Terminal Strip 1 T.S.1Terminal Strip 2 T.S.2 DC-600 Table of Contents Operation Section Safety Precautions OperationDesign Features Advantages General DescriptionRecommended Processes and Equipment Meanings of Graphical Symbols on Case Front OFF Input PowerWelding Capability Output Control Output Voltage CurrentMeaning of Graphical Symbol for Ground CON- Nection Controls and SettingsAuxiliary Power in MS-RECEPTACLE OVERLOAD, OVERCURRENT, and Fault ProtectionRemote Control of Machine Operation Welding Procedure RecommendationsOperating Steps NA-3 Automatic Wire Feeder RemoteLN-8 or LN-9 SEMI-AUTOMATIC Wire Feeder LN-7 and Other Constant Wire FeedersDC-600 Table of Contents Accessories Section Accessories Wire Feeders and TractorsFactory or Field Installed Options Field Installed OptionsFigure C.2 MULTI-PROCESS Switch Cable Connections Accessories Table of Contents Maintenance Section Maintenance Safety Precautions Electric Shock can KillRoutine and Periodic Maintenance 1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Input Circuit and Main TRANS- FormerFiring CIRCUIT, Control CIR- Cuit and Rectification RectificationFiring Board Thermal Protection SCR Operation DC-600 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresControl Feeder. See Protective Devices Check all three phase input Output Control J1,Pin2. See Wiring Diagram Wiring Diagram PC Board Troubleshooting Guide Test DescriptionMaterials Needed PC Board Troubleshooting Guide Control Board Figure F.2 Control Board LEDsDC-600 Internal Trigger Circuit Test Procedure Internal Trigger Circuit TestInternal Trigger Circuit Test 75 76DC-600 Firing Board Test Firing Board Test Control Board Test Control Board Test Figure F.7 Control BoardMain Transformer Voltage Test Main Transformer Voltage Test Figure F.8 Input Contactor and Reconnect PanelFigure F.9 Transformer Secondaries Main Transformer Voltage Test Control Transformer Test Procedure Control Transformer TestInput Contactor Test Input Contactor Test Voltage TestSCR Bridge Test Anode Cathode Remove Insulating Paint SCR Bridge TestActive Test Scope Settings Maximum Output Setting no Load Minimum Output Setting no Load 35TROUBLESHOOTING and REPAIRF-35 2V/Div Volts DC-600 Input Contactor CR1 CLEANING/REPLACEMENT Input Contactor CLEANING/REPLACEMENT Procedure Cleaning ProcedureContactor Replacement Procedure SCR Rectifier Bridge Removal and Replacement Procedure 42TROUBLESHOOTING and REPAIRF-42 Removal and Replacement ProcedureRemoval Procedure SCR Rectifier BridgeReplacement Procedure Insulator Lock Washer Plain Washer Output Snubber LeadDC-600 Main Transformer and Choke Removal and Replacement Removal and Replacement Main Transformer and ChokeRemoval Procedure Weld Input Idle Amps and Watts Maximum Open Circuit VoltagesDC-600 Table of Contents Diagram Section Electrical Diagrams Wiring Diagram 230/460/575 Volt Machines G3506-1 Schematic Complete Machine G3575 Schematic Control PC Board G3408-1 Control PC Board Assembly G3409-1 Schematic Firing PC Board G3741-1