Lincoln Electric SVM188-A service manual Internal Trigger Circuit Test, Procedure

Page 54

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F-14

TROUBLESHOOTING AND REPAIR

 

F-14

 

INTERNAL TRIGGER CIRCUIT TEST (continued)

 

 

 

FIGURE F.3 – FIRING BOARD

 

 

 

 

 

 

(205) 8

J5

 

 

LED8

LED9 LED7

16 (204)

 

 

 

 

(206) 7

15 (203)

 

 

 

 

(207) 6

14

 

 

 

 

(208) 5

13 (231)

 

 

 

 

4

12 (215)

 

 

 

 

3

11

 

 

 

 

2

10

 

 

 

 

1

 

 

 

 

9

 

 

 

 

 

 

LED5

LED3

LED1

 

J6

 

 

 

 

 

LED10

J7

LED6 LED4 LED2

J8

J4

G3742-[ ]

FIRING BOARD

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PROCEDURE

WARNING

ELECTRIC SHOCK can kill.

Have an electrician install and service this equipment. Turn the input power OFF at the fuse box before working on equipment. Do not touch electrically hot par ts.

1.With the correct input power applied to the DC-600 and the trigger circuit not activated, LEDs 7, 8 &9 on the firing board should be lit. When the trigger is activated, all of the LEDs should come ON. See

Figure F.1.

2.If LED 10 and LEDS 1 thru 6 light when the trigger circuit is activated, the wiring and circuitry to the fir- ing board is good. If there is no output at the studs, perform the Firing Board Test and see the PC

Board Troubleshooting Guide.

3.If LED 10 does not light when the trigger circuit is activated check the 10 amp Circuit Breaker. See

Figure F.2.

4.With a Voltmeter, check for 42vac at TS-2, termi- nals 2 & 42. See Figure F.2. If not present, check wiring per the Simlpified Trigger Diagram (Figure F.5). If OK, perform the Main Transformer Test.

5.Remove the main input supply power to the DC- 600.

6.Check for continuity (zero ohms) from lead #42A to lead #2 at the 14-pin receptacle pin “C”. Also check continuity to the Output Terminal Switch. See the Simplified Trigger Diagram. If a resistance of any value is indicated, check the associated wires and plugs.

7.Check for continuity (zero ohms) from pin “D” (lead #4) at the 14-pin receptacle to the output terminal switch and also to plug J5-pin 9 at the firing board. See the Simplified Trigger Diagram and Figures F.1 and F.2. If a resistance of any value is indicat- ed, check the associated wires and plugs.

8.Check for continuity (zero ohms) from lead #41 (14 Pin Connector Pin I) to plug J5-pin 1 at the firing board. See the Simplified Trigger Diagram and

Figure F.1.

DC-600

Image 54
Contents DC-600 ISAFETYi Fumes and Gases SafetyElectric Shock can kill Can be dangerousPowered equipment For ElectricallyPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications DC-600Safety Precautions Electric Shock can KillSelect Proper Location Fuse and Wire Sizes Electrical Input ConnectionsGround Connection Reconnect Procedure Connection for Highest Rating Plate VOLTAGE, 50 or 60 HZConnection for 440 Volts 50 or 60 HZ V 60HZ See Machine Rating Plate for Required Input Supply Voltage Output Connections ELECTRODE, Work and #21 LeadConnections Auxiliary Power Control Connections Terminal Strip 1 T.S.1Terminal Strip 2 T.S.2 DC-600 Table of Contents Operation Section Safety Precautions OperationDesign Features Advantages General DescriptionRecommended Processes and Equipment Welding Capability Meanings of Graphical Symbols on Case FrontOFF Input Power Output Control Output Voltage CurrentMeaning of Graphical Symbol for Ground CON- Nection Controls and SettingsAuxiliary Power in MS-RECEPTACLE OVERLOAD, OVERCURRENT, and Fault ProtectionRemote Control of Machine Operation Welding Procedure RecommendationsOperating Steps NA-3 Automatic Wire Feeder RemoteLN-8 or LN-9 SEMI-AUTOMATIC Wire Feeder LN-7 and Other Constant Wire FeedersDC-600 Table of Contents Accessories Section Factory or Field Installed Options AccessoriesWire Feeders and Tractors Field Installed OptionsFigure C.2 MULTI-PROCESS Switch Cable Connections Accessories Table of Contents Maintenance Section Maintenance Safety Precautions Electric Shock can KillRoutine and Periodic Maintenance 1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Input Circuit and Main TRANS- FormerFiring CIRCUIT, Control CIR- Cuit and Rectification RectificationFiring Board Thermal Protection SCR Operation DC-600 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresControl Feeder. See Protective Devices Check all three phase input Output Control J1,Pin2. See Wiring Diagram Wiring Diagram PC Board Troubleshooting Guide Test DescriptionMaterials Needed PC Board Troubleshooting Guide Control Board Figure F.2 Control Board LEDsDC-600 Internal Trigger Circuit Test Procedure Internal Trigger Circuit TestInternal Trigger Circuit Test 75 76DC-600 Firing Board Test Firing Board Test Control Board Test Control Board Test Figure F.7 Control BoardMain Transformer Voltage Test Main Transformer Voltage Test Figure F.8 Input Contactor and Reconnect PanelFigure F.9 Transformer Secondaries Main Transformer Voltage Test Control Transformer Test Procedure Control Transformer TestInput Contactor Test Input Contactor Test Voltage TestSCR Bridge Test Anode Cathode Remove Insulating Paint SCR Bridge TestActive Test Scope Settings Maximum Output Setting no Load Minimum Output Setting no Load 35TROUBLESHOOTING and REPAIRF-35 2V/Div Volts DC-600 Input Contactor CR1 CLEANING/REPLACEMENT Input Contactor CLEANING/REPLACEMENT Procedure Cleaning ProcedureContactor Replacement Procedure SCR Rectifier Bridge Removal and Replacement Procedure Removal Procedure 42TROUBLESHOOTING and REPAIRF-42Removal and Replacement Procedure SCR Rectifier BridgeReplacement Procedure Insulator Lock Washer Plain Washer Output Snubber LeadDC-600 Main Transformer and Choke Removal and Replacement Removal and Replacement Main Transformer and ChokeRemoval Procedure Weld Input Idle Amps and Watts Maximum Open Circuit VoltagesDC-600 Table of Contents Diagram Section Electrical Diagrams Wiring Diagram 230/460/575 Volt Machines G3506-1 Schematic Complete Machine G3575 Schematic Control PC Board G3408-1 Control PC Board Assembly G3409-1 Schematic Firing PC Board G3741-1