Lincoln Electric SVM168-B Ranger 10,000 Honda, Wiring Diagram Code 11095 only M20301

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G-3

ELECTRICAL DIAGRAMS

G-3

WIRING DIAGRAM - CODE 11095 ONLY - (M20301)

RANGER 10,000 (HONDA)

213A

LEADS 3 AND 6:

213

1 TURN

2 TURNS THRU TOROID IN

6

OPPOSITE DIRECTIONS

3

S3

261

CCW

254

260

OUTPUT

GROUND SCREW

R1

209A

L1

CONTROL

ON MIDDLE CASEFRONT

CHOKE

211

+

S2

10

77A

76A

75A

D1

208C

-

8

208C 213

210

211

1

2

PCB1

OFF

5D

254

J2

AUTO

X

X

X

CB7

3

213A

HONDA

S1

4

25A

GND-I

HIGH

X

X

WORK

ENGINE

5F

S2

E

12

7

210

R1

START

X

X

X

COMPONENTS

8

J1

GND-E

ELECTRODE

R3

R5

C1

10

X = CLOSED CIRCUIT

IDLER

6

1

W2

S1

200A

219

224

215

76A

5E

75A

224

+

SOLENOID

GND-G

77A

7

9

224A

REACTOR

6

HOUR METER

215

GND-C

GROUND SCREW

C1

GND-D

STATOR

ON LOWER CASEFRONT

W1

5D

6

3

9

7

3

5E

GND-E

224A

W 211

6

75A

77A

211B

3

76A

B/Y

209A

+

5

+

GND-D

D9

211B

209

6A

-

-

225A

211

J2

210

W

B/Y

6 CB1

GND-G

120V

STARTER

ENGINE

40A

SOLENOID

FOOT

OIL

PRESSURE

B/R

B/Y

CR1

GND-H

12

3B

5

219

200A

SWITCH

5L

5K

IGNITION

FUEL

MODULE

ENGINE

6B

+

W/U

SHUTOFF

J4

11

GY

W W

SOLENOID

CROSS

120V/240V

SUPPORT

CB4

GY

GND-C

20A

ROTOR

J3

20 AMP

11

CB2

5K

CB3

120V

CHARGE COIL

1

2 3

4 5

6

STARTER

40A

5

SLIP RING NEAREST LAMINATION

20A

5L

SILVER COLORED 3A

3A

RECTIFIER/REGULATOR

TERMINALS

MODULE

B

(WHITE WIRES)

HONDA ENGINE COMPONENTS

CONNECTOR PIN NUMBERS:

LEAD COLOR CODE:		4	3	12	7
B = BLACK OR GRAY	B/Y = BLACK/YELLOW
B/R = BLACK/RED	W/U = WHITE/BLUE	2	1	6	3 2 1
GY = GREY		J2			J1
		J2			J1

ALL CASE FRONT COMPONENTS SHOWN VIEWED FROM REAR.

ELECTRICAL SYMBOLS PER E1537

A

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of yourM20301machine.

RANGER® 10,000 & RANGER® 10,000 PLUS

Image 103

Contents Ranger 10,000 /10,000 Plus Powered equipment SafetyFor Engine Fumes and Gases ARC Rays can burnCylinder may explode If damaged Welding and Cutting Sparks can cause fire or ExplosionIii Précautions DE Sûreté Master Table of Contents for ALL Sections Installation Section Table of ContentsSection A-1 Height Width Depth Weight InstallationHorsepower Operating Speed RPM Towing Safety PrecautionsSpark Arrester Machine GroundingCan cause fire or explosion PRE-OPERATION ServiceGasoline Vehicle MountingLifting Welding Output CablesTotal Combined Length of Electrode and Work Cables Angle of OperationWelder Operation Connection of Lincoln Electric Wire FeedersInstructions StackingMotor Starting Auxiliary Power120/240 Volt Dual Voltage Receptacle Duplex ReceptaclesNot USE These Devices With a Ranger 10,000 These Devices Without Additional Resistive Type LoadsStandby Power Connections Simultaneous Welding and PowerFigure A.1 Ranger 10,000 & Ranger 10,000 Plus Section B-1 Operation SectionOperation Operation Engine SwitchWelder Controls Function and Operation Control Dial Polarity SwitchRange Switch Kohler Honda Robin / Subaru 20 H.P. CommandStopping the Engine STARTING/SHUTDOWN InstructionsBREAK-IN Period Starting the EngineStick Constant Current Welding Wire Feed Welding Processes Constant VoltageTIG Constant Current Welding Summary of Welding Processes Start Switch Wire FEED, LN-15Section C-1 Accessories SectionOptional Equipment Field Installed AccessoriesPlasma Cutting Recommended EquipmentStick TIG WeldingRanger 10,000 & Ranger 10,000 Plus Section D-1 Maintenance SectionSafety Precautions MaintenanceKohler Honda OIL Filter Change AIR Cleaner and Other MaintenanceSlip Rings Engine AdjustmentsBattery Overspeed is HazardousElement Pre-CleanerOil Filter Air FilterFigure D.1 Major Component Location Section E-1 Theory of Operation SectionTheory of Operation Theory of Operation BATTERY, STARTER, ENGINE, ROTOR, STATOR, and Idler SolenoidFigure E.3 Rotor Field Feedback and Auxiliary Power Rotor Field Feedback and Auxiliary PowerFigure E.4 Weld WINDING, REACTOR, and Range Switch Weld WINDING, REACTOR, Range SwitchOutput BRIDGE, Choke Polarity SWITCH, and Output Terminals Ranger 10,000 & Ranger 10,000 Plus Section F-1 Troubleshooting & Repair SectionHOW to USE Troubleshooting Guide Troubleshooting & RepairElectric Shock PC Board Troubleshooting ProceduresOutput Problems Troubleshooting GuideOutput Problems Field Winding Voltage Test Adjustment Test Troubleshooting Guide Output Problems Engine Problems Make sure the leads are looped Charging Circuit Test Welding Problems Ranger 10,000 & Ranger 10,000 Plus Test Description Rotor Voltage TestMaterials Needed Test Procedure Rotor Resistance Test Figure F.2 Location of Rotor Slip Rings Rotor Resistance TestTroubleshooting & Repair Ranger 10,000 & Ranger 10,000 Plus Auxiliary and Field Winding Test To test the 115 VAC winding Auxiliary and Field Winding TestTo test the 230 VAC winding To test the field winding Ranger 10,000 & Ranger 10,000 Plus Output Rectifier Bridge Test Output Rectifier Bridge Test 26TROUBLESHOOTING & REPAIRF-26Figutpure F.4 Locationctifof Output Rectifier Leads Charging Circuit Test Figure F.5 Location of Voltage Regulator Charging Circuit TestEngine Throttle Adjustment Test Figure F.6 Blower Paddle Marked for STROBE-TACH Method Engine Throttle Adjustment TestFigure F.7 Oscilloscope Method Normal Open Circuit Voltage Waveform 115 VAC Supply Scope SettingsHigh Idle no Load Output Control AT Maximum Machine Loaded Typical DC Weld Output Waveform CV ModeMachine Loaded to 200 Amps AT 20 VDC Machine Loaded to 200 Amps AT 26 VDC Typical DC Weld Output Waveform CC ModeMachine Loaded to 225 Amps AT 25 VDC Typical AC Weld Output WaveformAbnormal Open Circuit Weld Voltage Waveform CV Mode Abnormal Open Circuit DC Weld Voltage Waveform Normal Open Circuit Weld Voltage Waveform CV Mode Normal Open Circuit DC Weld Voltage Waveform CC Mode Normal Open Circuit AC Weld Voltage Waveform Ranger 10,000 & Ranger 10,000 Plus Description Brush Removal and ReplacementProcedure Brush Removal and ReplacementFigure F.9 Brush LEADS/BRUSHES Retained with Cable TIE Slip RingsRanger 10,000 & Ranger 10,000 Plus Printed Circuit Board Removal Replacement Figure F.10 Printed Circuit Board Location Printed Circuit Board Removal and ReplacementPrinted Circuit Board Removal ReplacementRanger 10,000 & Ranger 10,000 Plus Output Rectifier Bridge Removal Replacement Output Rectifier Bridge Removal Remove the case top, then reinstall the fuel capSection TOC Ranger 10,000 & Ranger 10,000 Plus Instructions ENGINE/ROTOR Removal and ReplacementFigure F.12 Component LOCATIONS, ENGINE/ROTOR Removal ENGINE/ROTOR RemovalEngine and Rotor Removal Procedure Figure F.13 Engine and Rotor Removed from Stator THRU-BOLT Rotor Removal ProcedureReassembly Procedure Replacement KIT S20788Retest After Repair Electrical Diagrams Electrical Diagrams SectionSection G-1 Wiring Diagram Code 11041 only -M20226 Electrical DiagramsRanger 10,000 Honda Wiring Diagram Code 11095 only M20301Ranger 10,000 Wiring Diagram Code 11398 M21269 Ranger 10,000 Plus L13105 Schematic Entire Machine Codes 11395 and 11398 L13105L13103 Schematic Entire Machine CDE 11394 L13103Schematic Entire Machine Code 11095 & 11253 only L12257 L12249 Schematic Entire Machine Code 11151 only L12249-1Electrical Diagrams Electrical Diagrams