Lincoln Electric SVM149-A service manual Discharge Procedure, Right Side of Machine

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F-10

TROUBLESHOOTING & REPAIR

F-10

 

 

 

INPUT FILTER CAPACITOR DISCHARGE PROCEDURE (continued)

5. Be careful not to make contact with the capacitor

WARNINGterminals located at the top of the main inverter Board.

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ELECTRIC SHOCK can kill.

• Have an electrician install and service this equipment.

Turn the input power off at the fuse box before working on equipment.

Do not touch electrically hot parts.

Prior to performing preventative maintenance, perform the following capacitor discharge procedure to avoid electric shock.

DISCHARGE PROCEDURE

1.Remove input power to the PRO-CUT 25 machine.

2.Remove carrying handle using a 4mm allen wrench.

3.Using a crescent wrench, carefully remove the plastic nut from around the pressure regulator located on the top of the machine.

4.Using a 7mm nut driver, remove the case wraparound.

6.Obtain a high resistance and high wattage resistor (25-1000 ohms and 25 watts minimum). This resistor is not supplied with machine. NEVER USE A SHORTING STRAP FOR THIS PROCEDURE.

7.Locate the eight capacitor terminals located at the top rear of the main inverter board. See Figure F.1

8.Use electrically insulated gloves and insulated pli- ers. Hold the body of the resistor and connect the resistor leads across the two capacitor terminals. Hold the resistor in place for 10 seconds. DO NOT TOUCH CAPACITOR TERMINALS WITH YOUR BARE HANDS.

9.Repeat the discharge procedure for the other capacitors.

10.Check the voltage across the terminals of all capacitors with a DC voltmeter. Voltage should be zero. If any voltage remains, repeat this capacitor discharge procedure.

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FIGURE F.1 – LOCATION OF INPUT FILTER CAPACITOR TERMINALS

CAPACITOR INSULATED

TERMINALSPLIERS

INSULATED

GLOVES

RIGHT SIDE OF MACHINE

POWER

 

 

RESISTOR

PRO-CUT 25

 

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Contents PRO-CUT Safety Cylinder may explode if damaged Safety Précautions DE SûretéMaster Table of Contents for ALL Sections PRO-CUT Table of Contents Installation SectionInstallation Technical Specifications PRO-CUT 25 K1756-1Safety Precautions Electric Shock can Kill Select Proper LocationHigh Frequency Interference Protection Input Electrical ConnectionsGAS Input Connections Output Connections TorchPRO-CUT Table of Contents Operation Section Safety Precautions Preheat Temperature for Plasma CuttingOperation DescriptionUser Responsibility Operational Features and ControlsDesign Features Advantages Cutting Capability Consumable LifeControls and Settings LimitationsApparently wrong, reset the machine by turning Pilot ARC DiscussionProcedure Recommendations General In All CasesPRO-CUT Accessories General Options Accessories Maintenance Routine Maintenance Electric Shock can killPRO CUT PRO-CUT Table of Contents Theory of Operation Section Input Line VOLTAGE, and Auxiliary Transformer Theory of OperationGeneral Description Precharge and Protection Figure E.3 Precharge and ProtectionMain Transformer Return Return to Section TOCFigure E.5 Plasma Output Section and Torch Control Board Figure E.6 Control BoardAccidental Operation Protection Safety PARTS-IN-PLACE ProtectionProtection Circuits Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Output Problems Function Problems See the Operation section Troubleshooting & Repair LED Function Problems Input Filter Capacitor Discharge Procedure DescriptionDischarge Procedure Right Side of MachineMain Inverter Board Resistance Test Right Side of Machine IGBT’s D2 D1 D11 D10 PRO-CUT Input Board Voltage Test Test Points Fan PRO-CUT Main Inverter Board Voltage Test P2 P1 P2 P1 PRO-CUT Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test PRO-CUT AIR/GAS Solenoid Test AIR/GAS Solenoid Test Control Board Removal and Replacement Small Red Cap Screws Over tighten Input Board Removal and Replacement Input Board Input Board Removal & Replacement PRO-CUT Main Inverter Board Removal and Replacement Main Board Main Inverter Board Removal & Replacement PRO-CUT Switch Removal and Replacement PRO FAN Removal and Replacement Fan Do Not Over tighten Retest After Repair Machine Input and OutputElectrical Diagrams Table of Contents Electrical Diagrams SectionInput Voltage Board Pressure SCHEMATIC- Control Printed Circuit Board Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Main Inverter Board PC Board Assembly Input Board Cutting Current Path SVM Error Reporting Form