Lincoln Electric SVM149-A service manual Output Problems

Page 38

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

F-4

TROUBLESHOOTING & REPAIR

F-4

Observe Safety Guidelines

 

 

 

 

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

Major physical or electrical dam-

1. Contact your local authorized

1.

Contact the Lincoln

Electric

age is evident when the sheet

 

Lincoln Electric Field Service

 

Service Department,

 

metal cover(s) are removed.

 

 

Facility for technical assistance.

 

1-888-935-3877

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine is dead – no output – no

1.

Make sure that the input power

1.

Check the input power switch

fan – no status indicator lights.

 

switch is in the “ON” position.

 

for proper operation.

 

 

 

2.

Check the input voltage at the

2.

Check the leads associated

 

 

 

machine.

Input voltage must

 

with the power switch for loose

 

 

 

match the rating plate.

 

or faulty connections.

See the

 

 

3. Check for

blown or missing

 

Wiring Diagram.

 

 

 

 

 

 

 

 

 

fuses in the input lines and the

3.

Check all connectors and wires

 

 

 

1A slow blow fuse on the input

 

for loose or faulty connections.

 

 

 

board.

 

4.

Perform the Input

Voltage

 

 

 

 

 

 

 

 

 

 

 

Board Test.

 

 

 

 

 

 

Machine is malfunctioning - no

1.

Check the input voltage at the

1.

Check all connectors and wires

output - no status indicator lights -

 

machine.

Input voltage must

 

for loose or faulty connections.

fans run.

 

 

match the rating plate.

 

See Wiring Diagram.

 

 

 

 

 

 

2.

Perform the Input

Voltage

 

 

 

 

 

 

Board Test.

 

 

 

 

 

 

3.

The control board may be

 

 

 

 

 

 

faulty. Replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

PRO-CUT 25

Image 38
Contents PRO-CUT Safety Cylinder may explode if damaged Safety Précautions DE SûretéMaster Table of Contents for ALL Sections PRO-CUT Table of Contents Installation SectionInstallation Technical Specifications PRO-CUT 25 K1756-1High Frequency Interference Protection Safety Precautions Electric Shock can KillSelect Proper Location Input Electrical ConnectionsGAS Input Connections Output Connections TorchPRO-CUT Table of Contents Operation Section Operation Safety PrecautionsPreheat Temperature for Plasma Cutting DescriptionUser Responsibility Operational Features and ControlsDesign Features Advantages Cutting Capability Consumable LifeControls and Settings LimitationsApparently wrong, reset the machine by turning Pilot ARC DiscussionProcedure Recommendations General In All CasesPRO-CUT Accessories General Options Accessories Maintenance Routine Maintenance Electric Shock can killPRO CUT PRO-CUT Table of Contents Theory of Operation Section Input Line VOLTAGE, and Auxiliary Transformer Theory of OperationGeneral Description Precharge and Protection Figure E.3 Precharge and ProtectionMain Transformer Return Return to Section TOCFigure E.5 Plasma Output Section and Torch Control Board Figure E.6 Control BoardAccidental Operation Protection Safety PARTS-IN-PLACE ProtectionProtection Circuits Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Output Problems Function Problems See the Operation section Troubleshooting & Repair LED Function Problems Input Filter Capacitor Discharge Procedure DescriptionDischarge Procedure Right Side of MachineMain Inverter Board Resistance Test Right Side of Machine IGBT’s D2 D1 D11 D10 PRO-CUT Input Board Voltage Test Test Points Fan PRO-CUT Main Inverter Board Voltage Test P2 P1 P2 P1 PRO-CUT Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test PRO-CUT AIR/GAS Solenoid Test AIR/GAS Solenoid Test Control Board Removal and Replacement Small Red Cap Screws Over tighten Input Board Removal and Replacement Input Board Input Board Removal & Replacement PRO-CUT Main Inverter Board Removal and Replacement Main Board Main Inverter Board Removal & Replacement PRO-CUT Switch Removal and Replacement PRO FAN Removal and Replacement Fan Do Not Over tighten Retest After Repair Machine Input and OutputElectrical Diagrams Table of Contents Electrical Diagrams SectionInput Voltage Board Pressure SCHEMATIC- Control Printed Circuit Board Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Main Inverter Board PC Board Assembly Input Board Cutting Current Path SVM Error Reporting Form