Lincoln Electric SVM149-A service manual Pro

Page 78

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F-44

TROUBLESHOOTING & REPAIR

F-44

SWITCH

REMOVAL AND REPLACEMENT (continued)

FIGURE F.20 – SWITCH

Switch

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ON

PO

 

 

 

 

 

 

WER

 

 

 

 

 

 

 

GAS

PRESSURE

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HER

 

 

 

O

 

 

 

MAL

 

 

 

FF

PUR

 

SAFETY

 

 

 

 

 

 

GE

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IN

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E

OL

 

 

 

 

 

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EC

N

 

 

 

 

 

 

TR

IC

 

 

 

 

 

 

 

 

 

PRO-

 

 

 

 

 

 

 

CUT

25

 

 

 

 

 

 

 

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PROCEDURE

1.Remove input power to PRO-CUT 25.

2.Remove carrying handle using a 4mm allen wrench.

3.Using a crescent wrench,

carefully remove the plastic nut from around the pressure regulator located on the top of the machine.

4.Using a 7mm nut driver, remove the case wraparound.

5.Perform Capacitor Discharge

Procedure.

6.Using a phillips head screwdriver, remove the two power switch mounting screws located directly above and below the power switch.

7.Carefully remove the power switch assembly from the front of the machine, making note of insulation positioning.

8.Carefully label and identify the four leads and their terminals before removing. These leads and their positions are not labeled for you, so be sure to label them accurately

9.After labeling the four leads, remove them from the switch using a flathead screwdriver.

10.After replacement of the switch, reconnect the four leads making sure that the switch is oriented correctly and the insulation is positioned correctly.

11.Replace the case wraparound

12.Replace the plastic nut from around the pressure regulator. Do Not Over tighten.

13.Replace the carry handle

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PRO-CUT 25

Image 78
Contents PRO-CUT Safety Cylinder may explode if damaged Safety Précautions DE SûretéMaster Table of Contents for ALL Sections PRO-CUT Table of Contents Installation SectionInstallation Technical Specifications PRO-CUT 25 K1756-1High Frequency Interference Protection Safety Precautions Electric Shock can KillSelect Proper Location Input Electrical ConnectionsGAS Input Connections Output Connections TorchPRO-CUT Table of Contents Operation Section Operation Safety PrecautionsPreheat Temperature for Plasma Cutting DescriptionOperational Features and Controls Design Features AdvantagesUser Responsibility Cutting Capability Consumable LifeControls and Settings LimitationsApparently wrong, reset the machine by turning Pilot ARC DiscussionProcedure Recommendations General In All CasesPRO-CUT Accessories General Options Accessories Maintenance Routine Maintenance Electric Shock can killPRO CUT PRO-CUT Table of Contents Theory of Operation Section Theory of Operation General DescriptionInput Line VOLTAGE, and Auxiliary Transformer Precharge and Protection Figure E.3 Precharge and ProtectionMain Transformer Return Return to Section TOCFigure E.5 Plasma Output Section and Torch Control Board Figure E.6 Control BoardSafety PARTS-IN-PLACE Protection Protection CircuitsAccidental Operation Protection Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Output Problems Function Problems See the Operation section Troubleshooting & Repair LED Function Problems Input Filter Capacitor Discharge Procedure DescriptionDischarge Procedure Right Side of MachineMain Inverter Board Resistance Test Right Side of Machine IGBT’s D2 D1 D11 D10 PRO-CUT Input Board Voltage Test Test Points Fan PRO-CUT Main Inverter Board Voltage Test P2 P1 P2 P1 PRO-CUT Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test PRO-CUT AIR/GAS Solenoid Test AIR/GAS Solenoid Test Control Board Removal and Replacement Small Red Cap Screws Over tighten Input Board Removal and Replacement Input Board Input Board Removal & Replacement PRO-CUT Main Inverter Board Removal and Replacement Main Board Main Inverter Board Removal & Replacement PRO-CUT Switch Removal and Replacement PRO FAN Removal and Replacement Fan Do Not Over tighten Retest After Repair Machine Input and OutputElectrical Diagrams Table of Contents Electrical Diagrams SectionInput Voltage Board Pressure SCHEMATIC- Control Printed Circuit Board Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Main Inverter Board PC Board Assembly Input Board Cutting Current Path SVM Error Reporting Form