Lincoln Electric SVM149-A service manual AIR/GAS Solenoid Test

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F-30

TROUBLESHOOTING & REPAIR

F-30

 

 

 

 

AIR/GAS SOLENOID TEST (continued)

FIGURE F.12 – AIR SOLENOID

Air Solenoid

A B

LEFT SIDE OF MACHINE

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TEST PROCEDURE

1.Remove input power to the PRO-CUT 25 machine.

2.Remove carrying handle using a 4mm allen wrench.

3.Using a crescent wrench, carefully remove the plastic nut from around the pressure regulator located on the top of the machine.

4.Using a 7mm nut driver, remove the case wraparound.

5.Perform the Input Capacitor Discharge Procedure detailed earlier in this section.

6.Locate the air solenoid and leads. Carefully remove the two leads from the Solenoid. See Figure F.12.

7.Check the coil resistance of the solenoid at the two terminals. Normal resistance is approximately 13 ohms. If the resistance is abnormal, the Solenoid may be defective.

8.Carefully apply the 12 VDC supply to the solenoids lower two terminals. With proper air pressure applied, the solenoid should activate and air should flow from the torch nozzle. If the solenoid activates but air does not flow, check for a restriction in the air line or torch.

9.Reinstall the two leads previously removed.

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PRO-CUT 25

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Contents PRO-CUT Safety Cylinder may explode if damaged Safety Précautions DE SûretéMaster Table of Contents for ALL Sections PRO-CUT Table of Contents Installation SectionInstallation Technical Specifications PRO-CUT 25 K1756-1Safety Precautions Electric Shock can Kill Select Proper LocationHigh Frequency Interference Protection Input Electrical ConnectionsGAS Input Connections Output Connections TorchPRO-CUT Table of Contents Operation Section Safety Precautions Preheat Temperature for Plasma CuttingOperation DescriptionDesign Features Advantages Operational Features and ControlsUser Responsibility Cutting Capability Consumable LifeControls and Settings LimitationsApparently wrong, reset the machine by turning Pilot ARC DiscussionProcedure Recommendations General In All CasesPRO-CUT Accessories General Options Accessories Maintenance Routine Maintenance Electric Shock can killPRO CUT PRO-CUT Table of Contents Theory of Operation Section General Description Theory of OperationInput Line VOLTAGE, and Auxiliary Transformer Precharge and Protection Figure E.3 Precharge and ProtectionMain Transformer Return Return to Section TOCFigure E.5 Plasma Output Section and Torch Control Board Figure E.6 Control BoardProtection Circuits Safety PARTS-IN-PLACE ProtectionAccidental Operation Protection Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Output Problems Function Problems See the Operation section Troubleshooting & Repair LED Function Problems Input Filter Capacitor Discharge Procedure DescriptionDischarge Procedure Right Side of MachineMain Inverter Board Resistance Test Right Side of Machine IGBT’s D2 D1 D11 D10 PRO-CUT Input Board Voltage Test Test Points Fan PRO-CUT Main Inverter Board Voltage Test P2 P1 P2 P1 PRO-CUT Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test PRO-CUT AIR/GAS Solenoid Test AIR/GAS Solenoid Test Control Board Removal and Replacement Small Red Cap Screws Over tighten Input Board Removal and Replacement Input Board Input Board Removal & Replacement PRO-CUT Main Inverter Board Removal and Replacement Main Board Main Inverter Board Removal & Replacement PRO-CUT Switch Removal and Replacement PRO FAN Removal and Replacement Fan Do Not Over tighten Retest After Repair Machine Input and OutputElectrical Diagrams Table of Contents Electrical Diagrams SectionInput Voltage Board Pressure SCHEMATIC- Control Printed Circuit Board Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Main Inverter Board PC Board Assembly Input Board Cutting Current Path SVM Error Reporting Form