Lincoln Electric SVM149-A service manual Troubleshooting & Repair

Page 41

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F-7

TROUBLESHOOTING & REPAIR

F-7

Observe Safety Guidelines

 

 

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

 

Will only cut thin gauge material or

The ground lead or clamp is dis-

1.

Replace or repair, clamp or

cutting cutting is 1/2 of what it

connected. Unit is not transferring

 

cable.

 

should be. Cuts for 3

seconds

to cut mode.

2.

Clamp directly to the piece to

then quits.

 

 

 

 

 

be cut.

 

 

 

 

 

 

 

 

 

3.

Look for the transfer signal from

 

 

 

 

the inverter board to the control

 

 

 

 

Board per the enhanced dia-

 

 

 

 

gram.

 

 

 

 

4.

Possible replacement

of the

 

 

 

 

inverter board per the signal of

 

 

 

 

the enhanced diagram.

 

 

 

 

5.

Possible replacement

of the

 

 

 

 

Control Board per the signal of

 

 

 

 

the enhanced diagram.

 

 

 

 

6.

Use the correct extension cord.

 

 

 

 

See the instruction manual.

 

 

 

 

When nothing is described for your

 

1.

Unplug and re-plug in all the

problem, or you have performed

 

 

printed circuit board

harness

your test with no solution.

 

 

 

connectors.

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

PRO-CUT 25

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Contents PRO-CUT Safety Cylinder may explode if damaged Précautions DE Sûreté SafetyMaster Table of Contents for ALL Sections PRO-CUT Installation Section Table of ContentsTechnical Specifications PRO-CUT 25 K1756-1 InstallationSelect Proper Location Safety Precautions Electric Shock can KillHigh Frequency Interference Protection Input Electrical ConnectionsGAS Input Connections Torch Output ConnectionsPRO-CUT Table of Contents Operation Section Preheat Temperature for Plasma Cutting Safety PrecautionsOperation DescriptionUser Responsibility Operational Features and ControlsDesign Features Advantages Consumable Life Cutting CapabilityLimitations Controls and SettingsPilot ARC Discussion Apparently wrong, reset the machine by turningGeneral In All Cases Procedure RecommendationsPRO-CUT Accessories General Options Accessories Maintenance Electric Shock can kill Routine MaintenancePRO CUT PRO-CUT Table of Contents Theory of Operation Section Input Line VOLTAGE, and Auxiliary Transformer Theory of OperationGeneral Description Figure E.3 Precharge and Protection Precharge and ProtectionReturn Return to Section TOC Main TransformerFigure E.5 Plasma Output Section and Torch Figure E.6 Control Board Control BoardAccidental Operation Protection Safety PARTS-IN-PLACE ProtectionProtection Circuits Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Output Problems Function Problems See the Operation section Troubleshooting & Repair LED Function Problems Description Input Filter Capacitor Discharge ProcedureRight Side of Machine Discharge ProcedureMain Inverter Board Resistance Test Right Side of Machine IGBT’s D2 D1 D11 D10 PRO-CUT Input Board Voltage Test Test Points Fan PRO-CUT Main Inverter Board Voltage Test P2 P1 P2 P1 PRO-CUT Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test PRO-CUT AIR/GAS Solenoid Test AIR/GAS Solenoid Test Control Board Removal and Replacement Small Red Cap Screws Over tighten Input Board Removal and Replacement Input Board Input Board Removal & Replacement PRO-CUT Main Inverter Board Removal and Replacement Main Board Main Inverter Board Removal & Replacement PRO-CUT Switch Removal and Replacement PRO FAN Removal and Replacement Fan Do Not Over tighten Machine Input and Output Retest After RepairTable of Contents Electrical Diagrams Section Electrical DiagramsInput Voltage Board Pressure SCHEMATIC- Control Printed Circuit Board Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Main Inverter Board PC Board Assembly Input Board Cutting Current Path SVM Error Reporting Form