Lincoln Electric SVM149-A service manual Main Board

Page 74

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F-40

TROUBLESHOOTING & REPAIR

F-40

MAIN INVERTER BOARD REMOVAL & REPLACEMENT (continued)

FIGURE F.18 – MAIN INVERTER BOARD REMOVAL

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ON

POWER

 

 

 

GAS

PRESSURE

 

 

 

THERMAL

 

 

 

OFF

PURGE

SAFETY

!

LINCOLN

 

 

 

ELECTRIC

 

 

 

 

PRO-

 

 

 

CUT

25

 

 

 

Main Board

PROCEDURE

1.Remove input power to PRO-CUT 25.

2.Remove carrying handle using a 4mm allen wrench.

3.Using a crescent wrench,

carefully remove the plastic nut from around the pressure regulator located on the top of the machine.

4.Using a 7mm nut driver, remove the case wraparound.

5.Perform Capacitor Discharge

Procedure.

CAUTION

Be sure to follow the recommended static-free methods for handling printed circuit boards. Failure to do so can result in permanent damage to the equipment.

6.Locate the Main Board, all associated leads and plug connections.

7.Label the leads and note their positions for reassembly.

8.Using a 7mm Nut driver, remove the four nuts and washers located at the corners of the main board. (This will allow you to gently manipulate the board for labeling and removal of all Leads.)

9.Remove the two harness plugs from front top corner of board. Label and remove the four single leads from the rear top corner of board. Carefully remove NZL, WRK, and EL leads from lower front of board. Also remove harness plug (J1). See Figure F.19.

10.Remove board.

PRO-CUT 25

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Contents PRO-CUT Safety Cylinder may explode if damaged Safety Précautions DE SûretéMaster Table of Contents for ALL Sections PRO-CUT Table of Contents Installation SectionInstallation Technical Specifications PRO-CUT 25 K1756-1High Frequency Interference Protection Safety Precautions Electric Shock can KillSelect Proper Location Input Electrical ConnectionsGAS Input Connections Output Connections TorchPRO-CUT Table of Contents Operation Section Operation Safety PrecautionsPreheat Temperature for Plasma Cutting DescriptionUser Responsibility Operational Features and ControlsDesign Features Advantages Cutting Capability Consumable LifeControls and Settings LimitationsApparently wrong, reset the machine by turning Pilot ARC DiscussionProcedure Recommendations General In All CasesPRO-CUT Accessories General Options Accessories Maintenance Routine Maintenance Electric Shock can killPRO CUT PRO-CUT Table of Contents Theory of Operation Section Input Line VOLTAGE, and Auxiliary Transformer Theory of OperationGeneral Description Precharge and Protection Figure E.3 Precharge and ProtectionMain Transformer Return Return to Section TOCFigure E.5 Plasma Output Section and Torch Control Board Figure E.6 Control BoardAccidental Operation Protection Safety PARTS-IN-PLACE ProtectionProtection Circuits Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Output Problems Function Problems See the Operation section Troubleshooting & Repair LED Function Problems Input Filter Capacitor Discharge Procedure DescriptionDischarge Procedure Right Side of MachineMain Inverter Board Resistance Test Right Side of Machine IGBT’s D2 D1 D11 D10 PRO-CUT Input Board Voltage Test Test Points Fan PRO-CUT Main Inverter Board Voltage Test P2 P1 P2 P1 PRO-CUT Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test PRO-CUT AIR/GAS Solenoid Test AIR/GAS Solenoid Test Control Board Removal and Replacement Small Red Cap Screws Over tighten Input Board Removal and Replacement Input Board Input Board Removal & Replacement PRO-CUT Main Inverter Board Removal and Replacement Main Board Main Inverter Board Removal & Replacement PRO-CUT Switch Removal and Replacement PRO FAN Removal and Replacement Fan Do Not Over tighten Retest After Repair Machine Input and OutputElectrical Diagrams Table of Contents Electrical Diagrams SectionInput Voltage Board Pressure SCHEMATIC- Control Printed Circuit Board Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Main Inverter Board PC Board Assembly Input Board Cutting Current Path SVM Error Reporting Form