Lincoln Electric SVM149-A service manual Input Board

Page 70

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F-36

TROUBLESHOOTING & REPAIR

F-36

INPUT BOARD REMOVAL & REPLACEMENT (continued)

FIGURE F.16 Input Board Location

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Input Board

ON

POWER

 

 

 

GAS

PRESSURE

 

OFF

 

SAFETY!

PURGE

 

 

 

 

THERMAL

LIN

CO

 

 

 

EL

 

 

 

ECTLN

 

 

 

 

RIC

 

 

 

 

 

P

 

 

 

 

R

 

 

 

 

O-

 

 

 

 

C

UT

 

 

 

 

25

 

 

 

 

PCT

20

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PROCEDURE

1.Remove input power to PRO-CUT 25.

2.Remove carrying handle using a 4mm allen wrench.

3.Using a crescent wrench, carefully remove the plastic nut from around the pressure regulator located on the top of the machine.

4.Using a 7mm nut driver, remove the case wraparound.

5.Perform Capacitor Discharge Procedure.

CAUTION

Be sure to follow the recommended static-free

methods for handling printed circuit boards.

Failure to do so can result in permanent damage to the equipment.

6.Note the orientation of the input board to avoid confusion during reassembly.

7.Carefully label and remove cooling fan leads from Input Board. Pliers may be necessary. See Figure F.17.

8.Remove harness plug from lower right hand corner of board. Pliers may be necessary. See Figure F17.

9.Directly above the harness in step 8, there are four leads, CP(2) and AC(2). Label these leads and remove. Pliers may be necessary.

10.Using a 7mm nut driver, remove the two leads from terminals A and B on the input board. NOTE: The lead posts on the Input Board are labeled with an “A” and a “B”, so label the lead wires accordingly upon removal. Be careful not to misplace washers when bolts are removed. See Figure F.17.

PRO-CUT 25

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Contents PRO-CUT Safety Cylinder may explode if damaged Safety Précautions DE SûretéMaster Table of Contents for ALL Sections PRO-CUT Table of Contents Installation SectionInstallation Technical Specifications PRO-CUT 25 K1756-1High Frequency Interference Protection Safety Precautions Electric Shock can KillSelect Proper Location Input Electrical ConnectionsGAS Input Connections Output Connections TorchPRO-CUT Table of Contents Operation Section Operation Safety PrecautionsPreheat Temperature for Plasma Cutting DescriptionDesign Features Advantages Operational Features and ControlsUser Responsibility Cutting Capability Consumable LifeControls and Settings LimitationsApparently wrong, reset the machine by turning Pilot ARC DiscussionProcedure Recommendations General In All CasesPRO-CUT Accessories General Options Accessories Maintenance Routine Maintenance Electric Shock can killPRO CUT PRO-CUT Table of Contents Theory of Operation Section General Description Theory of OperationInput Line VOLTAGE, and Auxiliary Transformer Precharge and Protection Figure E.3 Precharge and ProtectionMain Transformer Return Return to Section TOCFigure E.5 Plasma Output Section and Torch Control Board Figure E.6 Control BoardProtection Circuits Safety PARTS-IN-PLACE ProtectionAccidental Operation Protection Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Output Problems Function Problems See the Operation section Troubleshooting & Repair LED Function Problems Input Filter Capacitor Discharge Procedure DescriptionDischarge Procedure Right Side of MachineMain Inverter Board Resistance Test Right Side of Machine IGBT’s D2 D1 D11 D10 PRO-CUT Input Board Voltage Test Test Points Fan PRO-CUT Main Inverter Board Voltage Test P2 P1 P2 P1 PRO-CUT Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test PRO-CUT AIR/GAS Solenoid Test AIR/GAS Solenoid Test Control Board Removal and Replacement Small Red Cap Screws Over tighten Input Board Removal and Replacement Input Board Input Board Removal & Replacement PRO-CUT Main Inverter Board Removal and Replacement Main Board Main Inverter Board Removal & Replacement PRO-CUT Switch Removal and Replacement PRO FAN Removal and Replacement Fan Do Not Over tighten Retest After Repair Machine Input and OutputElectrical Diagrams Table of Contents Electrical Diagrams SectionInput Voltage Board Pressure SCHEMATIC- Control Printed Circuit Board Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Main Inverter Board PC Board Assembly Input Board Cutting Current Path SVM Error Reporting Form