Lincoln Electric SVM149-A service manual Screws

Page 67

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F-33

TROUBLESHOOTING & REPAIR

F-33

CONTROL BOARD REMOVAL AND REPLACEMENT (continued)

7. A nut is located under the red plastic piece that you

8. Next to the knob is a Red button

that reads

previously removed.

Loosen this nut with a 6mm

“PURGE”. Remove it by gently pulling.

 

nut driver and remove. Plastic alignment spacer may come off with knob.

FIGURE F.15 - CASE FRONT SCREW REMOVAL

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3 Screws

 

 

 

 

PO

 

 

 

 

 

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GAS

 

 

 

 

 

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PRESSURE

 

 

 

 

 

 

THER

 

 

 

 

 

 

 

 

 

 

 

 

MAL

 

 

 

OFF

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SAFETY

 

 

 

 

GE

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IN

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OL

 

 

 

 

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EC

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TR

IC

 

 

 

 

 

 

 

PRO-

 

 

 

 

 

 

CUT

25

 

 

 

 

 

 

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CAUTION

Be sure to follow the recommended static- free methods for handling printed circuit boards. Failure to do so can result in per- manent damage to the equipment.

9.Using a 7mm nut driver remove the three screws that hold the case front to the central metal wall. (This will allow the case front to be gently pulled forward so the Control board can be removed.) See Figure F.15.

10.Remove the Four allen bolts with a 2.5 mm allen wrench.

11.Carefully remove the plug and lead assembly from the control board.

12.At this point, the control board is ready for removal. GENTLY pull the case front forward and carefully remove the Control board.

13.Replace the Control Board by GENTLY pulling the

case front forward and carefully sliding the Control board back into its original position . Reconnect plug and lead assembly.

14.Replace the four allen mounting screws.

15.Replace the screws connecting the case front to the central metal wall.

PRO-CUT 25

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Contents PRO-CUT Safety Cylinder may explode if damaged Précautions DE Sûreté SafetyMaster Table of Contents for ALL Sections PRO-CUT Installation Section Table of ContentsTechnical Specifications PRO-CUT 25 K1756-1 InstallationInput Electrical Connections Safety Precautions Electric Shock can KillSelect Proper Location High Frequency Interference ProtectionGAS Input Connections Torch Output ConnectionsPRO-CUT Table of Contents Operation Section Description Safety PrecautionsPreheat Temperature for Plasma Cutting OperationDesign Features Advantages Operational Features and ControlsUser Responsibility Consumable Life Cutting CapabilityLimitations Controls and SettingsPilot ARC Discussion Apparently wrong, reset the machine by turningGeneral In All Cases Procedure RecommendationsPRO-CUT Accessories General Options Accessories Maintenance Electric Shock can kill Routine MaintenancePRO CUT PRO-CUT Table of Contents Theory of Operation Section General Description Theory of OperationInput Line VOLTAGE, and Auxiliary Transformer Figure E.3 Precharge and Protection Precharge and ProtectionReturn Return to Section TOC Main TransformerFigure E.5 Plasma Output Section and Torch Figure E.6 Control Board Control BoardProtection Circuits Safety PARTS-IN-PLACE ProtectionAccidental Operation Protection Insulated Gate Bipolar Transistor Igbt Operation Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Output Problems Function Problems See the Operation section Troubleshooting & Repair LED Function Problems Description Input Filter Capacitor Discharge ProcedureRight Side of Machine Discharge ProcedureMain Inverter Board Resistance Test Right Side of Machine IGBT’s D2 D1 D11 D10 PRO-CUT Input Board Voltage Test Test Points Fan PRO-CUT Main Inverter Board Voltage Test P2 P1 P2 P1 PRO-CUT Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test Torch Continuity and Solenoid Test PRO-CUT AIR/GAS Solenoid Test AIR/GAS Solenoid Test Control Board Removal and Replacement Small Red Cap Screws Over tighten Input Board Removal and Replacement Input Board Input Board Removal & Replacement PRO-CUT Main Inverter Board Removal and Replacement Main Board Main Inverter Board Removal & Replacement PRO-CUT Switch Removal and Replacement PRO FAN Removal and Replacement Fan Do Not Over tighten Machine Input and Output Retest After RepairTable of Contents Electrical Diagrams Section Electrical DiagramsInput Voltage Board Pressure SCHEMATIC- Control Printed Circuit Board Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Main Inverter Board PC Board Assembly Input Board Cutting Current Path SVM Error Reporting Form